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Page  16

10/08

Quadra-Fire  •  Hudson Bay  •  7003-121 Rev. i

Step 4.

 

Assemble the desired lengths of pipe and elbows necessary 
to reach from the appliance up through the round support 
box. Ensure that all pipe and elbow connections are in their 
fully twist-locked position. Assemble as instructed.

Step 5. 

Cut a hole in the roof centered on the small drill hole placed in 
the roof in Step 2. The hole should be of sufficient size to meet 
the minimum requirements for clearance to combustibles, as 
specified.  Continue to assemble lengths of pipe and elbows 
necessary to reach from the ceiling support box/wall thimble 
up through the roof line. Galvanized pipe and elbows may 
be utilized in the attic, as well as above the roofline. The 
galvanized finish is desirable above the roofline, due to its 
higher corrosion resistance.

NOTE:

(1

)  If an offset is necessary in the attic to avoid obstructions, 

it is important to support the vent pipe every 3 ft. (914mm) 
to avoid excessive stress on the elbows, and possible 
separation.  Wall straps are available for this purpose

Figure 5.12

, on page 15.

(2)  Whenever possible, use 45° elbows, instead of 90° 

elbows. The 45° elbow offers less restriction to the flow 
of flue gases and intake air.

Step 7. 

Continue to assemble pipe sections until the height of the 
vent (before adding the termination cap) meets the minimum 
code requirements as outlined in the current CAN/CGA-B149 
Installation Codes (in Canada), the National Fuel Gas Code 
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that 
for steep roof pitches, the vent height must be increased.  
See Roof Pitch Table (

Figure 4.3

, on page 8). In high wind 

conditions, nearby trees adjoining rooflines, steep pitched 
roofs, and other similar factors can result in poor draft, or 
down drafting. In these cases increasing the vent height or 
switching to the high wind termination cap may solve this 
problem.

Step 3.

To install the round support box/wall thimble cover in a flat 
ceiling, cut a 10 in. (254mm) square hole in the ceiling, 
centered on the hole drilled in Step 2.  Frame the hole as 
shown in 

Figure 5.13

.

FRAMING

1-1/2 in. (38mm) LONG
WOOD SCREWS

CEILING JOISTS

ROUND CEILING 
SUPPORT BOX/WALL 
THIMBLE COVER

Figure 5.13  

SHINGLES OVERLAP ON
TOP EDGE OF FLASHING

CAP AND STORM COLLAR NOT SHOWN FOR CLARITY

Figure 5.14  

Step 6.

Slip the flashing over the pipe section(s) protruding through 
the roof. Secure the base of the flashing to the roof with 
roofing nails. Ensure the roofing material overlaps the top 
edge of the flashing as shown in 

Figure 5.14

. Verify that 

the chimney is the required height above the roof.  See roof 
pitch table, 

Figure 4.3

 on page 8.

Step 8.

Slip the storm collar over the pipe, and push it down to the 
top of the flashing (

Figure 5.15

). Use non-hardening sealant 

above and below the joint between the storm collar and the 
pipe. 

OPTIONAL HIGH WIND 
TERMINATION CAP

SECURE FLASHING WITH 

NON-HARDENING SEALANT 

AND ROOFING NAILS

Figure 5.15  

Summary of Contents for Hudson Bay Direct Vent Gas Appliance...

Page 1: ...n manufactured home USAonly or mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home con struction and safety standard Title 24 CFR Part 3280 o...

Page 2: ...TEMENTS LES MEUBLES LA GAZOLINE ET LES AUTRES LIQUIDES DE VAPEUR INFLAMMABLE LOIGN S CAUTION DO NOT OPERATE THIS APPLIANCE WITH GLASS REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL S SHOULD BE DON...

Page 3: ...on 12 G Vertical Termination 15 Section 6 Gas Information A Fuel Conversions 22 B Gas Pressures 24 C Gas Connection 25 Section 7 Electrical Information A Recommendation for Wire 26 B Connecting to the...

Page 4: ...Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not appli...

Page 5: ...st vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF AL...

Page 6: ...o tective surface Remove log set and component pack from firebox Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before startin...

Page 7: ...ions in manual WARNING B Clearances Figure 3 1 NOTE Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring manufacturer for maximum temperature allowed on fl...

Page 8: ...Measure horizontal clearances from this surface See Figure 4 4 for specific clearances Opening HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARG...

Page 9: ...__________________________________________ _ _ QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMA X...

Page 10: ...flue WARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect See Figure 5 1 Two 45...

Page 11: ...914mm VERTICAL DISTANCE FROM APPLIANCE TO TO THE 90 ELBOW TOTAL HORIZONTAL RUN TO OUTSIDE OF EXTERIOR WALL INCLUDING ELBOWS EX 2 EX 1 11 2 4 6 8 10 12 14 15 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0...

Page 12: ...r installation instructions Connect vent sections per installation instructions Maintain all clearances to combustibles Do NOT allow vent to sag below connection point to appliance Maintain specified...

Page 13: ...tic around its outside edges so as to make a seal between it and the wall attach termination cap to the exterior wall with the four wood screws provided The arrow on the vent cap should be pointing up...

Page 14: ...hment from the vent pipe to the vent termination cap must be sealed with silicone Termination caps shall not be recessed into a wall or siding FOLD STRAP HERE WALL THIMBLE COVER CEILING FIRESTOP AS RE...

Page 15: ...for required 1 in 25mm clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces See page 17 Figure 5 16 Check the in...

Page 16: ...outlined in the current CAN CGA B149 Installation Codes in Canada the National Fuel Gas Code NFPA 54 ANSI Z223 1 in USA or local codes Note that for steep roof pitches the vent height must be increase...

Page 17: ...sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces...

Page 18: ...p edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Step 7 Complete the cathedral ceiling installation by following the sam...

Page 19: ...nto the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed wit...

Page 20: ...framed a wall thimble is required This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles Figure 5 25 Step 4 To determine the length of flex...

Page 21: ...Figure 5 25 page 20 If needed add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover Step 8 Secure the top adapter to the flashing U...

Page 22: ...t and socket Figure 6 2 Lift burner up and out of the firebox opening Figure 6 3 Remove the three screws on the front of the burner support Set screws aside Figure 6 4 Slide the burner support to the...

Page 23: ...rn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed WARNING Figure 6 5 With a 5 8 in wrench remove the orifice retaining nut Replace with appropriate...

Page 24: ...LP Minimum Inlet Pressure 4 5 inches w c 11 0 inches w c Maximum Inlet Pressure 7 0 inches w c 14 0 inches w c Manifold Pressure on HI 3 5 inches w c 10 0 inches w c WARNING Verify inlet pressures Hi...

Page 25: ...d and Commonwealth of Massachusetts approved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet If substituting for these co...

Page 26: ...ostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box...

Page 27: ...improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION RED 28 IN 711...

Page 28: ...all fingerprint oils from the gold or nickel surface of crown PRIOR to lighting the appliance Figure 8 1 Open lower access panel Pull out and unhook the two spring latches on the bottom of the applian...

Page 29: ...f firebox Holding against heat exchangers slide baffle towards front of appliance D Grille Installation Figure 8 5 Following instructions stated above remove the door of appliance Remove the four scre...

Page 30: ...still breakable the logs do not become fragile until after the appliance is burned and they have cured After curing any handling must be done with care as breakage can easily occur PLEASE NOTE Logs h...

Page 31: ...he right rear log and the left front log G Mineral Wool Follow ember placement instructions in manual Do NOT place embers directly over burner ports Replace ember material annually Explosion Risk WARN...

Page 32: ...om the bracket The blower motor comes standard with two male spade wire connectors If your appliance has a different con nection use the two female spade wire connectors pro vided to modify the applia...

Page 33: ...a horizontal termination After adjustment tighten nut to lock in place K Glass Replacement 1 Turn off gas to appliance 2 Remove door from the appliance and set on a protec tive surface 3 Remove door c...

Page 34: ...that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent caps B Controls...

Page 35: ...the power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5...

Page 36: ...detectors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if app...

Page 37: ...e thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocoupl...

Page 38: ...ng exhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to...

Page 39: ...ching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL...

Page 40: ...as neces sary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for...

Page 41: ...ence Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 Figure 12 1 Appliance Dimensions Location Inches Millim...

Page 42: ...n 184 mm 7 1 4 in 184 mm 5 1 4 in 133 mm 25 1 4 in 641 mm 37 1 4 in 946 mm 49 1 4 in 1251 mm 13 1 4 in 337 mm 13 1 4 in 337 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm SLP45 SLP...

Page 43: ...ling Firestop SLP WS Wall Firestop SLP HVS Pipe Support Hanger 950 Vinyl Protector Kit SL Pipe DRC RADIUS Decorative Radius Cover HTI DV WT Wall Thimble RF4 8 Roof Flashing TERMINATION KITS SLP TRAP2...

Page 44: ...03 121 Rev i D Service Parts List R HUDBAY FS Service Parts Diagram Part number list on following page Log Set Assembly Hudson Bay Free Standing 1 2 3 4 5 6 10 9 8 7 Beginning Manufacturing Date April...

Page 45: ...0110 10 Valve Cover 7003 119 Adaptor Inner 4 200 2470 Adaptor 6 5 8 7000 162 Brick Retainer 479 0190 Electrode EZ Flush 42 842 4580 Y Fan Deflector 468 0190 Flex Line 3 8 comp x 30 200 2940 Y Flex Lin...

Page 46: ...0730 Y 3 Piezo Ignitor 291 513 Y 4 Knob On Off 571 534 Y 5 Knob Hi Lo 571 533 Y 6 Valve NG 842 0240 Y Valve LP 842 0230 Y Valve Bracket 7003 118 7 Latch Assembly Qty 2 reg 7003 005 Y 8 Blower 812 490...

Page 47: ...ble under this warranty is limited to the purchase price of the product In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular...

Page 48: ...ed and approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warra...

Page 49: ...___________ Hudson Bay Direct Vent Gas Appliance Do NOT discard this manual CAUTION Important operating and maintenance instructions included Read understand and follow these instruc tions for safe in...

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