QRPGuys DSB Digital Transceiver Kit Manual Download Page 9

Note: While testing for operation, you can temporarily plug some earbuds into J3 MIC (OUT). This
is the audio out to your computer or tablet. If the particular band is open, you should hear received
signal tones in one of the earbuds. If you are not hearing any signals, determine the cause and
correct before continuing.

 
[ ] You should start to see signals. Adjust the Sound card input level and the V2 audio output level to 
appropriate settings for your conditions.
[ ] Replace the antenna with a 50 ohm dummy load. 
[ ] Set the sound card output level to minimum.  
[ ] Activate “TUNE” on the WSJT-X to manually transmit. 
[ ] Increase sound card output level until the board switches into Transmit. (RED LED goes on) you 
can continue to increase the output level a little bit to ensure reliable triggering of the VOX circuit.
[ ] Press “TUNE” again to stop the manual transmitting mode.

If you have a watt meter in line with the antenna, you will notice the power will 
continue to increase as the audio input continues to increase. 

Do not do this.

 The 

apparent increase in power is due to overloading the mixer and amplifier stages,  
putting them into a non-linear region.

If you look at the RF output with an Oscilloscope, it should look like a string of pearls. This is the 
result of the two side bands mixing. Increasing the drive will turn the string of pearls into more of a 
picket fence and then approach being a wall. This is the result of the amplifier stages saturating 
resulting in the signal flat topping. At this point your creating spurious outputs to the annoyance of 
others in the band. Keep it clean. It's bad enough we're transmitting two side bands.

[ ] Reconnect your antenna and you are good to go.

Refer to the WSJT-X documentation and our website links for the details on operation.  

Theory of operation:

The F8 DSB transceiver is built around the ubiquitous SA602/612A mixer-oscillator chip. It provides both the 
receive and transmit functions. 

Receiver: 

The antenna is first routed through the transmitter's Low Pass Filter (LPF) and then into the T/R relay. The 
received signal is bottom coupled into the tuned circuit comprised of L1 and C26. C26 is actually the stray 
capacitance of the band module and SIP connectors. Although this does not peak L1 at exactly the desired input 
frequency, it's close enough as the single  L/C tank circuit is pretty broad. 

The received input signal is mixed with the internal oscillator, to produce the base line audio output. The audio 
output is coupled to a high gain audio amplifier through two 0.1 ufd caps (C15+C13) in series. The MOSFET 
Q5 is connected to the common point of C15 and C13 provides audio muting during transmit by shunting the 
junction to ground. 

U2b, one half of a LM358 op amp, provides audio gain for decent sensitivity. A non-inverting configuration is 
used so that the input can be high impedance, allowing for reasonably small value input coupling caps. The gain
is set to 47. The amplifier then drives an audio level pot so the audio level can be adjusted to a level suitable for
your PC sound card. 

Page 9 of 13                     

digital_txcvr_assembly_030720.pdf

Summary of Contents for DSB Digital Transceiver Kit

Page 1: ...he transceiver PARTS LIST LOCATION QUANTITY VALUE TYPE C1 C2 C10 C16 4 10 nF 103 X7R MMLC C3 C6 2 100 uF 16V Long lead plus C4 C5 C7 C8 C9 C11 C13 C14 C15 C18 C21 C22 12 100 nF 104 X7R MMLC C12 C17 C20 3 1 uF 25V Long lead plus C19 1 1 nF 102 D1 1 1N5817 BLACK PLASTIC D2 D3 D4 3 1N4148 SMALL GLASS D5 1 LED Green May have clear lens D6 1 LED Red May have clear lens J1 1 BNC Jack PCB MOUNT J2 1 2 1m...

Page 2: ...12 1 47K YEL VIO ORG GLD R15 1 470 ohms YEL VIO BRN GLD U1 1 SA602 SA612A DIP 8 MIXER OSC U2 1 LM358 DIP 8 DUAL OPAMP U3 1 LM7809 TO 220 9V 1A REG V1 V2 2 6mm sq 2K TRIMMER RESISTOR T1 T2 2 FT37 43 FERITE CORE BLACK 8 PIN DIP SOCKET 2 8 Pin DIP Socket PCB 1 Main Circuit Board SCREW 1 4 40 1 4 NUT 1 4 40 nut FEET 4 Rubber Feet BAL HEADER 1 2 position SIP pin strip SHORTING JUMPER 1 Shorting jumper ...

Page 3: ...ore 2 T37 6 Yellow Core CRYSTALS 1 7 074 MHz HC 49 US 1 10 136 MHz HC 49 US 1 14 074 MHz HC 49 US MISCELLANEOUS 3 Band module boards 12 26 magnet wire 1 26 magnet wire different color 12 3 32 tie wrap J5 6 6 5 position 90 SIP pin strip Parts placement diagram Print this page for quick reference Page 3 of 13 digital_txcvr_assembly_030720 pdf ...

Page 4: ...n Blue Gold Gold R8 R10 R13 10K Brown Black Orange Gold R9 470K Yellow Violet Yellow Gold R11 680K Blue Gray Yellow Gold R12 47K Yellow Violet Orange Gold R15 470 Yellow Violet Brown Gold L4 10 uH inductor Brown Black Black Gold last band can be silver D1 1N5817 Diode black plastic body match band with outline D2 D3 D4 1N4148 Diode glass body match band with outline Capacitors C1 C2 C10 C16 10 nF ...

Page 5: ...at change R16 to 10K or 22K D5 Green LED short lead goes into hole on flat side of part outline D6 Red LED short lead goes into hole on flat side of part outline V1 V2 2K trimmer pots Relay not specifically labeled but should be obvious where it goes J2 DC power Jack J1 BNC antenna jack BAL 2 pin SIP header BALANCE not used It was found this part is not necessary Q3 Q4 Q6 These parts require some ...

Page 6: ...tin the magnet wire This is the leading cause of failure Stick the rubber bumper feet on the corners of the board Assembling the band modules Before populating with components mark each module with the band and mode in the space provided with a permanent marker J5 J6 5 pin right angle SIP header strip Short 90 pins go into board Mount on the top of the board as shown Trim the pins flush on the bac...

Page 7: ...ed by a letter C28 22 pfd marked 22 it may be followed by a letter C29 220 pfd marked 221 C30 560 pfd marked 561 C31 47 pfd marked 47 it may be followed by a letter C32 220 pfd marked 221 don t mix up the 221 and 22 values L2 18 turns on T37 2 RED core make sure turns are snug to the core and more or less evenly spaced around the core Loose winding does not work well L3 13 turns on T37 2 RED core ...

Page 8: ... use the 10A scale Set the V1 BIAS trimmer to fully CLOCKWISE Apply power to the board again Insert the shorting plug into the BAL SIP pins This will force the board into transmit mode The RED LED should now be on and the GREEN LED off Note the amount of current the board is drawing Slowly adjust the V1 trimmer COUNTERCLOCKWISE while watching the current meter Adjust until the current goes up by a...

Page 9: ... resulting in the signal flat topping At this point your creating spurious outputs to the annoyance of others in the band Keep it clean It s bad enough we re transmitting two side bands Reconnect your antenna and you are good to go Refer to the WSJT X documentation and our website links for the details on operation Theory of operation The F8 DSB transceiver is built around the ubiquitous SA602 612...

Page 10: ...er to a level sufficient to drive the PA The PA is comprised of three BS170 MOSFETS in parallel Bias is applied to the gates to place the amplifier into liner mode This also reduces the amount of drive needed since the input signal does not have to first exceed the 2 5V it takes to start to turn on the MOSFETS Power to the circuits is supplied by a 9V 1A regulator This ensures the power output rem...

Page 11: ...Page 11 of 13 digital_txcvr_assembly_030720 pdf ...

Page 12: ...Reference The following are the results for the harmonics measured on a Siglent SVA1015X 40m 30m Page 12 of 13 digital_txcvr_assembly_030720 pdf ...

Page 13: ...C s Pin 1 2 3 4 5 6 7 8 U1 1 3 1 3 0 6 8 6 8 8 2 7 9 8 33 U2 Rx 0 0 0 0 4 5 4 5 4 5 9 Mosfets and transistors Drain Gate Source Collector Base Emitter Q1 Rx 13 0 0 Q7 Rx 0 0 0 Q1 Tx 0 3 to 8 0 Q7 Tx 8 9 0 8 0 1 Q2 Rx 0 0 0 Q2 Tx 0 3 to 8 0 Q3 4 6 0 0 0 Tx 9 2 3 0 Q5 Rx 0 0 0 Q5 Tx 0 3 to 8 0 ...

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