QPC QMini Customer Assembly Instructions Download Page 3

        CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions 

 

Document: 

CAI-QMINP-01

 

Revision: 

14 

Release Date: 

12/08/2014

 

Revision Date: 

10/14/2019

 

 

QPC Fiber Optic, LLC

 

www.qpcfiber.com

 

27612 El Lazo Road, Laguna Niguel, CA 92677

 

Ph: (949) 361-8855

 

 

Page 3 of 9 

 
TOOL LIST 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TORQUE TABLE 

 

 

 

 

 

 

 

TK-060 QPC Cable and Connector Prep Tool Kit – 

(Equivalent tools may be used)

 

PT-062  Miller Kevlar Scissors (Carbon Molybdenum & Vanadium Steel Blade)  
PT-500  Precise-Control .050” Screwdriver (1.27mm) Hex 
PT-501  Precise-Control Screwdriver, 1/16" Hex 
PT-503  Precise-Control Screwdriver, 5/64" (2mm) Hex 
PT-502  Precise-Control Screwdriver, 3/32" Hex 
PT-504  Precise-Control Screwdriver, 2.5mm Hex 
PT-505  Screwdriver, Number 1 Phillips, 6-3/4" Overall Length 
PT-506  Dial Torque-Measuring Wrench, 3/8" Square Drive, 0 to 150in.-lbs. and 0 to 18NM Torque 
PT-536  Crow's Foot Wrench Adjustable 3/8" Square Drive 0.0-1.125"(0-28.57mm)  
PT-545  Crow's Foot Wrench Adjustable 1/2" Square Drive .236-1.771" (6-45mm) 
PT-546  3/8" Female x 1/2" Male Square Drive Adapter, Chrome 

PT-532  Long-Nose Pliers with Flat Jaws, Cushion Grip, 6-3/4" Overall, Manual Jaws with Wire 

Cutter 

PT-599  Hex Bit Set, 5 pcs (.050", 1/16", 5/64", 3/32", 2.5mm) 1/4" Shank, Overall Length 2” 
PT-590  Torque-Measuring Screwdriver, Hex Drive, 2.5 to 11.5 in.-lbs. Adjustable Torque 
PT-591  4" Drill Press Vise with 2 x Machined Plastic Jaws with Groove 

TK-046 QPC QMini Tool Kit – 

(Equivalent tools may be used)

 

PT-392  QMini Torque Fixture 

(Plug Only)

 

PT-540  Hydraulic Crimping Tool 
PT-541  Die Set, 0.324 Hex, Hydraulic Hand Crimper 

PT-005  Fiber Optic Termini Crimp Tool, 2mm & 3mm (Hex Sizes .100 / .147)  

(for use with Receptacle Connector only) 

Component 

Backshell 

Strain Relief 

Set Screws 

Socket Head 

Cap Screw 

Torque Values 

48 – 53 in-lb 

48 – 53 in-lb 

3 – 4 in-lb 

2 – 3 in-lb 

5.5 – 6.0 N • m  5.5 – 6.0 N • m 

.34 – .45 N • m 

.23 – .34 N • m 

Summary of Contents for QMini

Page 1: ...27612 El Lazo Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 9 QMini Plug Connector Customer Assembly Instructions DOCUMENT CAI QMINP 01 REVISION 14 REVISION DATE 10 14 2019 QPC CONFIDENTIAL T...

Page 2: ...ructions for the QPC QMini Plug Connector COMPONENTS PLUG BODY STRAIN RELIEF SET SCREWS COUPLING RING RUBBER GRIP BACKSHELL WITH DUST COVER BEND LIMITER INSERT 2 or 4 Channel TERMINI Qty 2 or 4 TERMIN...

Page 3: ...to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square Drive 0 0 1 125 0 28 57mm PT 545 Crow s Foot Wrench Adjustable 1 2 Square Drive 236 1 771 6 45mm PT 546 3 8 Female x 1 2 Male Square Driv...

Page 4: ...For cables that have an outer diameter of 3 6mm 7 5mm slide parts over cable in the following order 1 Label if applicable 2 Bend Limiter 3 Backshell 4 Cable Seal 5 Washer 6 Coupling Ring 7 Strain Rel...

Page 5: ...4 100 mm from end and place Crimp Support over fiber and Kevlar as shown in the Stripping Length Diagram located at the end of this assembly instruction Bend Kevlar back over the Crimp Support Slide C...

Page 6: ...ng out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing out and with the Crimp against the stop as seen i...

Page 7: ...s are between the Fiber Optic Termini and Termini Retainer Plate Apply a drop of Loctite 222 to the Socket Head Cap Screw and use Hex Tool PT 504 to screw the Termini Retainer Plate into the Insert To...

Page 8: ...train Relief while on the Torque Fixture so that the fibers do not get twisted or kinked Torque the Strain Relief using the Adjustable Crowfoot Wrench PT 536 with the Dial Torque Measuring Wrench PT 5...

Page 9: ...and hand tighten the Coupling Ring Slide the Backshell into position and hand tighten it Torque the Backshell using the Crow s Foot Wrench PT 536 with the Dial Torque Measuring Wrench PT 506 to the va...

Page 10: ...U T I O N S QMINI CONNECTOR PLUG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPOR...

Page 11: ...ION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED CABLE PREPARATION CRIMP KEVLAR 2mm FIBER JACKET 900 MICRON FIBER CRIMP SUPPORT 0 10 T...

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