QPC QMini Customer Assembly Instructions Download Page 2

        CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions 

 

Document: 

CAI-QMINP-01

 

Revision: 

14 

Release Date: 

12/08/2014

 

Revision Date: 

10/14/2019

 

 

QPC Fiber Optic, LLC

 

www.qpcfiber.com

 

27612 El Lazo Road, Laguna Niguel, CA 92677

 

Ph: (949) 361-8855

 

 

Page 2 of 9 

 

SCOPE 

This document will describe the Assembly Instructions for the QPC QMini Plug Connector. 

COMPONENTS 

 

 

 

PLUG BODY 

STRAIN RELIEF & 

SET SCREWS 

 

COUPLING RING 

RUBBER GRIP    

 

BACKSHELL WITH 

DUST COVER 

 

 

BEND LIMITER 

 

 

 

 

INSERT  

2 or 4 Channel 

 

 

 

 

TERMINI 

Qty 2 or 4 

 

 

 

 

TERMINI SPRINGS 

Qty 2 or 4

  

 

 

 

TERMINI  

RETAINER PLATE 

 

 

 

 

 

SOCKET HEAD CAP 

SCREW 

 

 

 

 

 

WAVE SPRING 

 

 

 

 

 

WASHER 

 

 

 

 

 

CABLE SEAL 

 

 

 

 

 

 

CRIMP SUPPORT 

 

 

 

 

 

 

CRIMP 

 

 

OPTIONAL COMPONENTS 

 

FOR CABLE DIAMETERS EXCEEDING 7.5 MM 

   

 

 

 

HEAT SHRINK 

BACKSHELL WITH 

DUST COVER 

 

HEAT SHRINK 

BEND LIMITER 

 

 

  

 

 

 

 

 

 

 

 

 

O-RING 

 

 

 

ALL METAL OPTION 

BACKSHELL & 

METAL DUST 

COVER 

COUPLING RING – 

METAL  

Summary of Contents for QMini

Page 1: ...27612 El Lazo Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 9 QMini Plug Connector Customer Assembly Instructions DOCUMENT CAI QMINP 01 REVISION 14 REVISION DATE 10 14 2019 QPC CONFIDENTIAL T...

Page 2: ...ructions for the QPC QMini Plug Connector COMPONENTS PLUG BODY STRAIN RELIEF SET SCREWS COUPLING RING RUBBER GRIP BACKSHELL WITH DUST COVER BEND LIMITER INSERT 2 or 4 Channel TERMINI Qty 2 or 4 TERMIN...

Page 3: ...to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square Drive 0 0 1 125 0 28 57mm PT 545 Crow s Foot Wrench Adjustable 1 2 Square Drive 236 1 771 6 45mm PT 546 3 8 Female x 1 2 Male Square Driv...

Page 4: ...For cables that have an outer diameter of 3 6mm 7 5mm slide parts over cable in the following order 1 Label if applicable 2 Bend Limiter 3 Backshell 4 Cable Seal 5 Washer 6 Coupling Ring 7 Strain Rel...

Page 5: ...4 100 mm from end and place Crimp Support over fiber and Kevlar as shown in the Stripping Length Diagram located at the end of this assembly instruction Bend Kevlar back over the Crimp Support Slide C...

Page 6: ...ng out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing out and with the Crimp against the stop as seen i...

Page 7: ...s are between the Fiber Optic Termini and Termini Retainer Plate Apply a drop of Loctite 222 to the Socket Head Cap Screw and use Hex Tool PT 504 to screw the Termini Retainer Plate into the Insert To...

Page 8: ...train Relief while on the Torque Fixture so that the fibers do not get twisted or kinked Torque the Strain Relief using the Adjustable Crowfoot Wrench PT 536 with the Dial Torque Measuring Wrench PT 5...

Page 9: ...and hand tighten the Coupling Ring Slide the Backshell into position and hand tighten it Torque the Backshell using the Crow s Foot Wrench PT 536 with the Dial Torque Measuring Wrench PT 506 to the va...

Page 10: ...U T I O N S QMINI CONNECTOR PLUG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPOR...

Page 11: ...ION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED CABLE PREPARATION CRIMP KEVLAR 2mm FIBER JACKET 900 MICRON FIBER CRIMP SUPPORT 0 10 T...

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