background image

 

25

 

1  stroke 

 

2  adjusting nut 

 

Wearing Limit of the Brake 

Liner band 
 

The wearing limit marks are 

impressed on both front and rear 
brakes. 
1. Check if the braking system is 

properly adjusted. 

2.  Check if the mark extension line 

is within the allowed limit. 

3.  If the extension line exceeds the 

limit, entrust the dealer to have 
the brake assembly replaced for 
the safe purpose 

 

Rear Brake Lamp Switch 

   
  This switch is mounted at the 
right chassis. To adjust it up and 
down can make the brake lamp 
being lit on treading on pedal with a 
little force. 
 

Replacement of Bulbs 

 

Each bulb’s power is shown 

below. When changing the bad bulb, 

the one with the same value must be 
used. Otherwise it may cause 
overload of the electric circuit 
system and early damage to the 
bulbs. 

Headlamp 

12 V

35/35 W 

Tail/Stop lamp 

12 V

21/5 W 

Turning signal lamp

12 V

10W 

 

Headlamp 
 

 

 
1. 

Loosen three screws and pull 
out the lamp assembly.. 

2. Disconnect cable connector, 

put off rubber and put out bulb.   

3

 Install a new bulb and replace 

the assembly. 

Precaution:

 

The lamp assembly is of 

reflection type.    Do not touch the 
reflection lens in bulb replacement 
to avoid reducing its service life. 

 

Turning signal lamp 

 

Summary of Contents for QM200GY-B

Page 1: ...ions that cause the engine to be overheated Refer to the section on Running in of New Motorcycles for details about the running in operation Please carefully read this manual and strictly observe the...

Page 2: ...n ideal traffic tool that make you happy Before operating your motorcycle read this manual carefully This manual outlines the correct methods of repairing and maintaining motorcycles Compliance with t...

Page 3: ...ation 8 4 Hints on Use of Fuel and Engine Oil 14 5 Running in Operation 14 6 Inspection Prior to Riding 16 7 Main Points for Riding 17 8 Check and Maintenance 20 9 Measures of Reducing Pollution 33 10...

Page 4: ...practice makes perfect To Know Your Speed Limit Riding speed varies according to the road conditions your riding skill and the weather Awareness of your safety speed limit may help avoid accidents At...

Page 5: ...Qingqi Corporation or authorized dealers the numbers will also lend you a hand The chassis number is stamped on the vertical pipe of the chassis and the engine number is on the left of the crankcase...

Page 6: ...tions of Components Instruments on handlebar 1 Clutch lever 2 Left handlebar switch 3 Tachometer 4 Ignition switch 5 Speedometer 6 Right handlebar switch 7 Throttle grip 8 Front brake lever 9 Rearview...

Page 7: ...6 Left Side Fig 1 Switch of fuel tank 2 Carburetor 3 Gear shift lever 4 Side stand...

Page 8: ...7 Right Side Fig 1 Rear brake pedal 2 Spark plug...

Page 9: ...s indicator will show the current gear where the motorcycle is There are all 5 speed shift levels The 5 number indicators will be lit in turn on shifting However when the gear shifter is set in the ne...

Page 10: ...ke the horn sound Clutch Lever Grip this lever to disengage the driving system at the time of starting the engine or shifting the gear Disengage the clutch by grasping the lever Control System of Righ...

Page 11: ...e of the tank cap till the locking sound is heard Finally pull out the key 1 Gasoline level 2 Gasoline inlet WARNING The gasoline tank should not be overfilled Never spill gasoline on hot engine Never...

Page 12: ...n the instrument panel will be lit simultaneously Stands This motorcycle is equipped with a side stand To locate the motorcycle on the side stand put your foot on the end of the stand then step on dow...

Page 13: ...n time Carburetor Choke System This motorcycle is equipped with the choke system which makes the starting easier Push down the choke lever to the lowest position in order to start the engine under the...

Page 14: ...peration That correct running in operation is important to prolong the service life and making the best of a new motorcycle This chapter provides the correct methods of running in operation Maximum Sp...

Page 15: ...oad so that the engine oil can flow to each of the important components To Carry Out the First Maintenance The maintenance after the first 1 000 km of mileage is of uttermost importance to your motorc...

Page 16: ...Gearshift Oil The oil level is high or not Brake 1 Correct clearances of rear braking pedal front braking connection rod 2 No sponge like dull braking Indicator lamps Indicators of neutral gear and oi...

Page 17: ...is Warm 1 The ignition switch is set to ON position 2 Turn the throttle grip by 1 8 to 1 4 cycle 3 Step on the starting lever to start the engine or push the electric starter button down When starting...

Page 18: ...ard riding WARNING If this is the first time for you to ride this type of motorcycle make sufficient practice at a traffic free area till you fully get familiar with the operation of the motorcycle Be...

Page 19: ...d months At the end of each interval the required check inspection lubrication and other service should be carried out If your motorcycle has been used under bad conditions for example continuously ru...

Page 20: ...C Clutch I I I Air filter C C Fuel hose I I I Replace once every 4 years Chassis bolts and nuts I I I Crankshaft driving chain I I I Gearshift oil R R R Brakes I I I Front fork I I Tires I I I I I I...

Page 21: ...ine oil Speedometer gearbox and wheel bearing Grease Brake pedal Grease or machine oil Steering gear Apply grease every 2 years or 20 000 km Special note To secure your ride please conduct termly chec...

Page 22: ...cording to the gravity Spark Plug 0 6 0 8mm After the first 1 000 km or every 3 000 km clean the carbon deposit attached to the spark plug with a small metal brush or cleaner Readjust the spark plug g...

Page 23: ...egular oil change Oil level checking Precaution The gauge of machine oil view the oil level Never start the engine with a low oil level Never refill oil over the upper limit of the view glass Oil chan...

Page 24: ...cle uses ethanol hydraulic fluid for brakes No silicate or petrol products shoud be mixed with it Otherwise the braking system may be damaged Never use any fluid left in the last maintenance because i...

Page 25: ...e screw and move the switch unit the lamp can be lit just before the grip is firmly pressed Muffler Pipe The muffler of the motorcycle ridden for a long time is at a high temperature so do not touch i...

Page 26: ...lamp being lit on treading on pedal with a little force Replacement of Bulbs Each bulb s power is shown below When changing the bad bulb the one with the same value must be used Otherwise it may caus...

Page 27: ...g of fuel consumption To avoid this check and clean the air filter element as the following steps after riding for every 3 000 km 1 Remove the right chassis cover with the key 2 Loosen the fixing scre...

Page 28: ...sting of the clearance CAUTION After the adjustment of cable check the grip to see if it can be turned normally The idle speed should not be increased due to this adjustment The throttle grip should b...

Page 29: ...riding for every 1 000 km Tire After the first 1 000 km and every 3 000 km check the air pressure and tire tread For the sake of safety and longer service time the air pressure of tire should be often...

Page 30: ...t in the solution to clean it 2 Hold and press the cleaned filter element with two hands and squeeze the cleaning solution out Do not twist the filter element to avoid cracking 3 Soak the filter eleme...

Page 31: ...o ON position allow the ignition close to the engine and start the engine If the ignition system works normally there is blue spark jumping through the spark plug gap If no spark appear contact with t...

Page 32: ...e clearance of spark plug is not proper 1 Dismount and dry it 2 Replace the spark plug 3 Clear carbon deposit 4 Adjust the clearance The engine can t start or stop suddenly The carburetor has oil The...

Page 33: ...ine has leakage 5 The mixing gas is too thick or too thin 1 Clean the carburetor 2 Blow or replace the oil pipe 3 Replace the oil seal 4 Tighten the screw 5 Adjust the carburetor The engine does not r...

Page 34: ...ace where flammable materials such as grain coal and cotton are kept Once the fuel in the motorcycle contact the open fire it may lead to fire disaster Battery If the motorcycle is not ridden for a lo...

Page 35: ...34 manual 5 Lubricate the required parts as instructed in this manual 6 Before you ride your motorcycle first check it in accordance with this manual...

Page 36: ...4 stroke air cooled Bore x stroke mm 66 58 2 Piston swept volume ml 199 Compression ratio 9 4 1 Max power Kw r min 11 5 8000 Rated power kw r min 10 5 7500 Max torque Nm r min 14 5 8500 Min fuel consu...

Page 37: ...Rear shock absorber Spring oil damper Electrical System Spark plug D8RTC Headlamp 12V 35W 35 W Turning lamp 12V 10W Tail lamp stop lamp 12V 21 5W Instrument indicating lamp 12V 2W Battery 12V 9Ah Hor...

Page 38: ...37 Wiring Diagram...

Page 39: ...ntries or areas therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your vehicle and this manual If the...

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