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QED Hammerhead Pro, Field Service Manual

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Field Service Manual

P/N   95211   REV 7-13-2006

O

P.O. Box 3726 Ann Arbor, MI 48106-3726 USA
1-800-624-2026

FAX (734) 995-1170

[email protected]

www.qedenv.com

Troubleshooting &  Assistance Hot-Line

If you have questions or problems installing or
operating your HammerHead Pro system, Call 
toll-free (in U.S and Canada) 1-800-624-2026 
for expert assistance with installation, adjust-
ment, or field service.

After hours call our 24 hour HotLine at
1-800-272-9559

Summary of Contents for Hammerhead Pro

Page 1: ...nfo qedenv com www qedenv com Troubleshooting Assistance Hot Line If you have questions or problems installing or operating your HammerHead Pro system Call toll free in U S and Canada 1 800 624 2026 for expert assistance with installation adjust ment or field service After hours call our 24 hour HotLine at 1 800 272 9559 ...

Page 2: ...edures should be followed at all times when operating QED equipment on or off site and should be considered as warnings WARNING The air compressor and any other electrical equipment used with this pneu matic system must be positioned outside of any area considered hazardous because of possible combustible materials Wear safety goggles when working with the AutoPump System to protect eyes from any ...

Page 3: ... air pressure to the pump minimum of 0 5 psi per foot of vertical static head Note Submerging the pump before supplying it with air can also result in fluid entering the air supply line This fluid from the well can contain particles which could interfere with operation of the pump s air valve 9 Lower the pump to the desired depth in the well 10 Secure the pump by tying off the pump support line or...

Page 4: ...a bottom load pump this is the pump s actuation point The pump will automatically start and stop as needed to maintain the level at this actuation point When QED controllerless pumps are used in wells that are under vacuum and the exhaust air is routed into the well the well level will be maintained at this normal actuation point If however the well is under vacuum and the exhaust air is routed ou...

Page 5: ... the process to reassemble the pump starting with STEP 4 4 Slide internal pump assembly into pump casing O ring should slide into casing NOTE casing is universal pump can slide into either end See photo 5 Screw bottom inlet assembly back into pump casing and tighten 6 Remove the barbed fitting from the top check assembly Remove the check ball Clean the check ball check seat barbed fitting as neces...

Page 6: ...e now removed from pump Clean as necessary Reverse the process to reassemble the pump starting with STEP 4 4 Slide internal pump assembly into pump casing The o ring should slide into the casing NOTE the casing is universal the pump can slide into either end See photo 5 Screw the bottom inlet assembly back into the pump casing and tighten 6 Remove the barbed fitting from the discharge check assemb...

Page 7: ...ry 10 Reassemble the inlet and discharge check assemblies 11 Tip the pump over from top to bottom You should hear the float sliding freely inside the body 6 Warning The top fill inlet assembly the wye is a relatively delicate component in terms of assembly of the fittings Over tightening of the check assembly or other fittings could result in leaks or even cause the wye to split at the parting lin...

Page 8: ...1 38807 Bracket L S S 6 1 38617 Connector Chain 3 16 Dia 316 S S 38935 Kit Barb Brass 1 1 4 Tubing 7 5 6 2 4 3 1 Item No Qty Part No Description 1 1 38933 Pump Sub assembly Bottom Fill Leachate Model 2 1 38779 Barb 1 X 1 Mpt Discharge W Ball Stop S S 3 1 38874 Barb 1 2 X 1 4 Mpt Exhaust S S 4 1 38978 Barb W air Check 3 8 X 1 4 Mpt Air Supply S S 5 1 38807 Bracket L S S 6 1 38617 Connector Chain 3 ...

Page 9: ...cket L S S 6 1 38617 Connector Chain 3 16 Dia 316 S S 7 1 36936 Ball Teflon 7 8 Dia 38937 Kit Barb Brass 1 Tubing 7 5 6 2 4 3 1 Item No Qty Part No Description 1 1 38933 Pump Sub assembly Bottom Fill Leachate Model 2 1 38880 Barb 13 16 X 1 Mpt W Ball Stop S S 3 1 38874 Barb 1 2 X 1 4 Mpt Exhaust S S 4 1 38978 5 1 38807 Bracket L S S 6 1 38617 Connector Chain 3 16 Dia 316 S S 7 1 36936 Ball Teflon ...

Page 10: ...Head Pro No Qty Part No Description 1 1 2 1 3 1 4 1 5 1 6 8 1 1 7 9 1 1 38869 38877 38930 38929 38902 38878 38900 37227 38925 6 1 4 7 5 3 2 Dip Tube 316 S S Bushing1 5 16 UN X 1 1 4 UNEF S S Inlet Bottom Base Model Sub Assembly Actuator Rod W float Sub Assembly Sub Assembly Head W logo Body Fiberglass 3 Pipe 44 Long X X Housing Check1 MPT 1 FPT Brass 38931 Long Bottom Loading HammerHead Pro No Qty...

Page 11: ...Sub Assembly Sub Assembly Head W logo Body Fiberglass 3 Pipe 44 Long X 6 7 5 1 4 2 3 No Qty Part No Description 1 1 39301 Dip Tube Short 316 S S 2 1 38867 Bushing 1 5 16 UN x 1 1 4 UNEF S S 3 1 38923 Inlet Bottom Base Model Sub Assembly 4 1 39306 Actuator Rod Short w Float Sub Assembly 5 1 38929 Head w Logo Sub Assembly 6 1 39300 Body Short Fiberglass 3 Pipe x 32 25 Long 7 1 38889 Housing Check 1 ...

Page 12: ...op Fill Base Model Sub assembly 9 1 39306 Actuator Rod Short W float Sub assembly 39304 Short Top Loading HammerHead Pro 39305 Short Bottom Loading HammerHead Pro Item No Qty Part No Description 1 1 39301 Dip Tube Short 316 S S 2 1 38867 Bushing 1 5 16 Un X 1 1 4 Unef S S 3 1 38924 Inlet Bottom Base Model Sub assembly 4 1 38929 Head W logo Sub assembly 5 1 39300 Body Short Fiberglass 3 Pipe X 32 2...

Page 13: ...1 38900 O Ring Viton 2 234 38923 Bottom Inlet HammerHead Pro 38924 Bottom Inlet Leachate HammerHead Pro 10 Item No Qty Part No Description 1 1 38909 Collar Acetal 2 1 38908 Plug UHMW PE 3 3 38911 Sleeve Bolt Bottom Check 4 1 38910 Seat Inlet UHMW PE 5 1 38914 Screen Intake 3 S S 6 3 38903 Nut Acorn Hex 1 4 20UNC S S 7 3 38905 Locknut Hex Nylon Insert 1 4 20UNC S S 8 6 38904 Washer Lock 1 4 S S 9 3...

Page 14: ...een Top Fill Nylon 5 1 38920 Wye Molded With Pin 6 1 38889 Housing Check 1 MPT x 1 FPT Brass 38925 Inlet Top Fill HammerHead Pro 1 2 3 4 5 6 Figure 14 Figure 15 Item No Qty Part No Description 1 1 39833 Collar Bcv 316 S S 2 1 39834 Plug Bcv Intake Ptfe 3 3 39835 Sleeve Bolt Bottom Check 316 S S 4 1 39836 Seat Inlet 316 S S 5 1 39837 Screen Intake 3 S S 316 S S 6 3 39838 Nut Acorn Hex 1 4 20 Unc 31...

Page 15: ...6 Bracket S S 3 1 38801 Screw Soc Button Hd 1 4 20UNC x 1 3 4 Lg S S 4 1 38900 O Ring Viton 2 234 5 1 38941 Magnet Holder Sub Assembly 6 1 38798 Screw Set 8 32 x 1 4 Lg S S 7 1 38927 Exhaust Seat Sub Assembly 8 1 38926 Air Seat Sub Assembly 9 1 38928 Cam Sub Assembly 2 36821 Pin Spring 1 8 Dia X 1 2 Lg S S 10 1 2 3 4 5 6 7 8 9 10 10 14 Figure 17 Figure 16 ...

Page 16: ...e buyer If QED for any reason cannot repair a product covered hereby then QED s sole responsibility shall be at its option to either replace the defective product with a comparable new unit at no charge to the buyer or to refund the full purchase price If the product proves not to be defective within the terms of this warranty then all costs and expenses in connection with the processing of the pu...

Page 17: ...illustrations and drawings accurately represent the product s as it actually was at the time of doing the illustrations and drawings However products may change to meet user requirements and therefore may not be reflected in the literature In addition literature may be up dated to reflect the most recent equipment revision s Changes to either or both equipment and or literature can be made without...

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