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5K-MNL-BIOGAS5000

BIOGAS 5000 gas analyzer

Page



Note:

Certain gas channels may not be active and will be shown as ‘N/A’.

9.7 Calibration processes – best practice

The following process diagrams outline the calibration steps.

Summary of Contents for BIOGAS 5000

Page 1: ...BIOGAS 5000 Gas Analyzer Operating Manual QED Environmental Systems 2355 Bishop Circle West Dexter MI 48130 United States of America...

Page 2: ...Orifice plate optional 14 4 1 3 Temperature probe optional 14 GPS optional 14 4 1 6 Bluetooth dongle optional 14 4 2 Instrument accessory products 15 5 0 BIOGAS 5000 INSTRUMENT FEATURES 16 5 1 Physica...

Page 3: ...re taking readings best practice 39 8 2 Update site data 40 8 3 Special actions 40 8 4 Flow Devices 41 8 7 Cross gas effects on chemical cells 42 8 8 How to use a temperature probe optional 43 8 9 Tak...

Page 4: ...USTOMERS 61 16 0 APPENDICES SAFETY INSTRUCTIONS 63 16 1 Instructions for safe use Italian language 63 16 2 Instructions for safe use German language 72 16 3 Instructions for safe use French language 8...

Page 5: ...cturer s statement to the EU authorities that the product complies with all relevant CE marking Directives If the CSA mark appears with the indicator US or NRTL it means that the product is certified...

Page 6: ...use of the instrument Inhaling these gases may be harmful to health and in some cases may be fatal It is the responsibility of the user to ensure that he she is adequately trained in the safety aspect...

Page 7: ...or open in a potentially explosive atmosphere In hazardous area only use Temperature Probe GF5 2 in Connector B Connector C Uo 10V lo 5mA Po 50mW Ci 0 Li 0 Co 100uF Lo 1000mH Connector B Uo 5V lo 6mA...

Page 8: ...FIED TO U S STANDARDS AEx ib IIA Model GA 5000 GEM 5000 and BIOGAS 5000 Methane Detectors portable battery powered with non field replaceable Battery Pack P N 20087 intrinsically safe and providing in...

Page 9: ...een tested by an independent body to ensure that they meet certain performance requirements In addition the manufacturer of an MCERTS product is regularly audited to ensure that the performance requir...

Page 10: ...11 02 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic Safety i ANSI UL 60079 0 09 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI UL 60079 1 09...

Page 11: ...tations ROMES operating in the 1 5 GHz band providing data communications EMC for Receive Only Mobile Earth Stations ROMES Electromagnetic compatibility EMC Limits Limits for harmonic current emission...

Page 12: ...porting No need for self certification of anemometer Easy to use and calibrate User configurable operation Helps check digester process is running efficiently Features ATEX IECEx certified MCERTS appl...

Page 13: ...monitoring Waste water biogas monitoring Methane recovery 3 2 BIOGAS 5000 standard product BIOGAS 5000 Reference A Hard carry case B In line water trap tubing filter C Gas analyzer instrument D Operat...

Page 14: ...e Temperature probes with an Ex label are part of the BIOGAS 5000 Ex certification SIRA 11ATEX2197X and IECEx SIR11 0089X and therefore certified for use under the same conditions as the analyzer GPS...

Page 15: ...line water trap filter tubing chrome quick connects 5K HK Water trap with barbed filters pack of 1 Water trap with barbed filters pack of 5 3 00000 5083 QTY 1 1 00000 5083 QTY 5 Chrome Quick Connects...

Page 16: ...ations CGKit Calibration gas Mix N Match from any combination of the following gas es Part CH4 CO2 O2 N2 CG 50 35 00 50 35 0 15 CG 15 15 00 15 15 0 70 CG 00 00 04 0 0 4 96 CG N2 0 0 0 100 CG Case Qty...

Page 17: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 17 Back view Reference O Serial Number P Part Number Q Certification Number R Recalibration Due O P Q R...

Page 18: ...rved for Service Plan designation 0 Reserved for Future Use 0 Feature not installed 2 NAV 0 Reserved for Future Feature 0 Empty A H2S 50ppm B H2S 200ppm C H2S 1000ppm D H2S 5000ppm E H2S 9999ppm F CO...

Page 19: ...when the instrument is powered on I On Off Key Press the On Off key briefly to switch the instrument on and off J Assistance Key Press the Assistance key to view help text relevant to the analyzer sc...

Page 20: ...ic pressure C Differential Pressure Port Blue port Attach the sample tube to measure differential pressure D Connector B Dust Cap Attach the temperature probe and also used to attach the wall charger...

Page 21: ...test When switched on the read out will perform a pre determined self test sequence During this time many of the analyzer s functions are tested including General operation Gas flow measurement Calib...

Page 22: ...the pump stalls The instrument s gas inlet or outlet may be blocked This warning is most commonly caused by a water logged or dirty sample filter Change the sample filter and check for obvious blockag...

Page 23: ...er measurement screen 6 6 Entering data During normal operation the operator may be prompted to enter data or information via the keypad i e entering an ID code or setting an alarm level When entering...

Page 24: ...he instrument The instrument should be discharged and fully charged at least once every four weeks regardless of indicated charge state Allowing the instrument to sit for longer than four weeks withou...

Page 25: ...ease ensure adequate ventilation while charging Note Connect the charger to the mains attaching the appropriate adaptor Contact LANDTEC for further information Battery Charger front and back drawing C...

Page 26: ...le to download all readings at the end of each day s monitoring To clear the memory please refer to the section covering LANDTEC System Gas Analyzer Manager LSGAM 6 12 Warning and error codes Upon the...

Page 27: ...d Figure 4 Device Settings 2 Press the relevant numeric key on the analyzer keypad to select the required option 3 To exit this menu select the soft key Exit on the front of the analyzer and the opera...

Page 28: ...time zone Selecting the Key 4 Scroll left or Key 6 Scroll right to move through the different time zones Press the Enter key to confirm your default setting 5 Select the soft key Exit to exit and ret...

Page 29: ...ue date last zero calibration date and last span calibration date 1 Select the Menu key on the front of the analyzer to display the Device Settings menu 2 Select Key 3 Device Information and the follo...

Page 30: ...lay GPS in the enabled options screen if the analyzer has been fitted with GPS 1 Select the Menu key and the Device Settings menu is displayed 2 Select Key 5 Navigation On to switch on the GPS navigat...

Page 31: ...This option enables the operator to specify the operating language displayed for the instrument 1 Select Key 1 Operating Language and the following screen is displayed Figure 9 Set Language 2 Set the...

Page 32: ...splay IDs by group or by specific route which have been uploaded from LANDTEC System Gas Analyzer Manager LSGAM software to the instrument 7 3 4 Adjust backlight This option enables the operator to ad...

Page 33: ...ress the soft key to display User Settings 2 Select Key 5 Adjust Volume and the following screen is displayed Figure 11 Adjust Volume 3 Manual adjustment of the volume is available via this option and...

Page 34: ...s the length of time you wish to run the pump to draw the sample e g key in 030 then press the Enter key to accept 2 Select Key 2 to edit the auto power off time Enter the Auto power off in minutes th...

Page 35: ...following menu is displayed Figure 14 Gas Check 3 For more information about the Gas Check Menu please refer to section 9 0 Calibration 4 Select soft key Exit to exit operation settings and return to...

Page 36: ...16 Filter data 5 Select the soft key Delete followed by the appropriate soft key to delete a single reading or all filtered readings Press soft key Cancel to cancel the deletion request 6 Select the...

Page 37: ...ing or select soft key Exit to exit the screen without saving the change 7 A summary of the alarm settings can be displayed using Key 3 Summary Select soft key Exit to exit alarms summary and the oper...

Page 38: ...sensitive 4 Select the soft key Save to store the setting or select soft key Exit to exit the screen without saving the change 5 The operator will return to the Operation settings menu Note The defaul...

Page 39: ...have been uploaded from GAM to the analyzer Step 2 The instrument has the correct time and date set Step 3 The water trap filter is fitted and is clean and dry Step 4 The battery has a good charge min...

Page 40: ...lyzer and may cause erroneous readings When moving around a site protect the gas analyzer from strong direct sunlight and heavy rain Always use the water trap If the water trap becomes flooded change...

Page 41: ...Screen Site Questions This action enables the operator to update site questions prior to taking a reading ID Questions This action enables the operator to update ID questions specific to sample point...

Page 42: ...ly non linear and difficult to predict Carbon dioxide is measured by infrared absorption at a wavelength specific to carbon dioxide Therefore the carbon dioxide reading will not be affected by any oth...

Page 43: ...he gas measurement reading 2 The analyzer must be at the Main Gas Read Screen 3 Attach the temperature probe to connector B refer to section 5 3 Instrument connections points 4 Insert the temperature...

Page 44: ...5K MNL BIOGAS5000 BIOGAS 5000 gas analyzer Page 44 8 9 Taking gas and flow measurement...

Page 45: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 45...

Page 46: ...or advice Two important terms that are used within this section are Zero and Span Zero The point at which the gas analyzer is calibrated when there is none of the target gases present Span The point a...

Page 47: ...lect the correct calibration gas for the expected gas levels on their particular application To improve calibration at lower levels requires the use of gas mixtures 1 and 2 To improve higher levels us...

Page 48: ...g calibrated there are two possible exits for the gas via the usual manner out of the exhaust yellow port of the analyzer or in cases of over pressurization the 1 16 port on the red pressure relief va...

Page 49: ...qedenv com for further information The regulator supplied with the calibration kit is pre set for flow and pressure rates that are factory set 9 6 Gas analyzer For the BIOGAS 5000 gas analyzer the cal...

Page 50: ...GAS5000 BIOGAS 5000 gas analyzer Page 50 Note Certain gas channels may not be active and will be shown as N A 9 7 Calibration processes best practice The following process diagrams outline the calibra...

Page 51: ...prox 1 min Message will display Please wait for timer to reach zero When complete a message will display Check complete please confirm results READ STATUS FIELD Select soft key Confirm READ STATUS FIE...

Page 52: ...lay Please wait for timer to reach zero When complete a message will display Check complete please confirm results READ STATUS FIELD Select soft key Confirm READ STATUS FIELD Zero complete Zero comple...

Page 53: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 53...

Page 54: ...r approx 2 mins Message will display Please wait for timer to reach zero Message will display Please wait for timer to reach zero When complete a message will display Check complete please confirm res...

Page 55: ...log user calibrations in an Event Log which is accessible for review on the instrument from the Operation Settings Gas Check Menus This can be used as an aid to ensuring that gas measurements are vali...

Page 56: ...warnings errors can be displayed at any time To ascertain if more errors have occurred use Key 8 Scroll down and Key 2 Scroll up through the list Warnings displayed All warnings displayed will be pre...

Page 57: ...service staff as a diagnostic tool Events are stored in the event log automatically No user intervention is required If the log becomes almost full a warning will be given on the start up screen If t...

Page 58: ...engineers the ATEX certification may be invalidated and the instrument may be unsafe for use in a potentially explosive atmosphere User serviceable parts There are no user serviceable parts inside th...

Page 59: ...Agreement Please contact your LANDTEC representative for more details During this period QED will repair or replace defective parts on an exchange basis The decision to repair or replace will be deter...

Page 60: ...L BIOGAS5000 BIOGAS 5000 gas analyzer Page 60 14 0 Sample certificate of calibration This is a sample certificate of calibration supplied at the time of purchase and updated when the instrument is ser...

Page 61: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 61...

Page 62: ...ayed on the instrument signifies that the apparatus must not be disposed of through the normal municipal waste stream but through a recycling process When your instrument is at the end of its life ple...

Page 63: ...are con aria pulita Nota gli analizzatori di gas sono apparecchi scientifici delicati e vanno trattati come tali Utilizzando l apparecchio in modo diverso da quanto specificato dalla casa produttrice...

Page 64: ...re B Connettore C Uo 10V lo 5mA Po 50mW Ci 0 Li 0 Co 100uF Lo 1000mH Connettore B Uo 5V lo 6mA Po 7mW Ci 0 Li 0 Co 100uF Lo 1000mH ALIMENTAZIONI MASSIME NON PERICOLOSE Connettore A Um 6V Connettore B...

Page 65: ...hi pericolosi CERTIFICATE PER USA NORME AEx ib IIA Rilevatori di metano Modello GA 5000 GEM 5000 e BIOGAS 5000 portatili a batteria con pacco batterie non sostituibile sul campo cod parte 20087 intrin...

Page 66: ...mpre conseguite Gli analizzatori di gas della serie 5000 sono stati certificati secondo la versione 3 1 delle Caratteristiche di prestazione dei sistemi portatili di monitoraggio delle emissioni Batte...

Page 67: ...nalizzatore di gas contro superfici calde ad es tubo di aspirazione del gas carrozzeria di un autovettura o interno di un autovettura incustodita in estate perch ci fa aumentare la temperatura dell an...

Page 68: ...anto tali la loro manutenzione deve essere affidata esclusivamente a tecnici qualificati La mancata osservanza di questa regola invalida la garanzia ed eventualmente anche la certificazione ATEX Avver...

Page 69: ...articoli sopra descritti sono conformi ai seguenti standard Direttiva ATEX 94 9 CE Organismo di certificazione SIRA Certification Service Servizio di certificazione SIRA Numero dell organismo notifica...

Page 70: ...erali CAN CSA C22 2 No 60079 1 07 Apparecchi elettrici per atmosfere con gas esplosivi Parte 1 Custodie a prova di esplosione d CAN CSA E60079 11 02 Apparecchi elettrici per atmosfere con gas esplosiv...

Page 71: ...C per sistemi di trasmissione dati su banda larga Compatibilit elettromagnetica e questioni relative allo spettro delle radiofrequenze ERM Norma di compatibilit elettromagnetica EMC per apparecchiatur...

Page 72: ...entsprechend behandelt werden Wenn das Ger t anders als vom Hersteller spezifiziert verwendet wird kann der vom Ger t gebotene Schutz beeintr chtigt werden Die Gasanalysatoren der 5000er Serie erf ll...

Page 73: ...00 uF Lo 1000 mH Anschluss B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH MAXIMALE VERSORGUNG IN NICHT EXPLOSIONSGEF HRDETEN BEREICHEN Anschluss A Um 6 V Anschluss B Um 10 1 V Falls die M gli...

Page 74: ...NISCHEN NORMEN ZERTIFIZIERT AEx ib IIA Methandetektoren Modell GA 5000 GEM 5000 und BIOGAS 5000 tragbar batteriebetrieben mit nicht im Feld austauschbarem Akkupack Teilenr 20087 eigensicher bietet eig...

Page 75: ...erie wurden gem Version 3 1 der Leistungsanforderungen f r tragbare Emissions berwachungssysteme zertifiziert Akku und Aufladen Bei dem Akku der in den Gasanalysatoren der 5000er Serie verwendet wird...

Page 76: ...ieren Sie den Gasanalysator nicht direkt an oder auf etwas Hei em z B Gasleitung Karosserie oder in einem unbeaufsichtigten Auto w hrend des Sommers da dies einen Temperaturanstieg im Gasanalysator ve...

Page 77: ...tung Die Gasanalysatoren der 5000er Serie m ssen regelm ig gewartet werden um den korrekten und genauen Betrieb zu gew hrleisten LANDTEC empfiehlt ein Wartungs und Neukalibrierungsintervall von 6 Mona...

Page 78: ...ind Gasausgangsanschl sse Pr fen Sie periodisch ob die O Ringe an den Gasausgangsanschl ssen besch digt sind Durch einen besch digten O Ring kann Luft in das Messgas eindringen und zu falschen Messwer...

Page 79: ...rmen entsprechen ATEX Richtlinie 94 9 EG Zertifizierungsstelle SIRA Certification Service Nummer der benannten Stelle 0518 Adresse Rake Lane Eccleston Chester CH4 9JN UK SIRA Bescheinigungsnummer SIRA...

Page 80: ...satmosph ren Teil 0 Allgemeine Anforderungen CAN CSA C22 2 Nr 60079 1 07 Elektrisches Ger t f r explosionsf hige Gasatmosph ren Teil 1 Druckfeste Kapselung d CAN CSA E60079 11 02 Elektrisches Ger t f...

Page 81: ...itband Daten bertragungssysteme EMV f r Breitband bertragungssysteme Elektromagnetische Vertr glichkeit und Funkspektrumangelegenheiten ERM Elektromagnetische Vertr glichkeit EMV f r Funkeinrichtungen...

Page 82: ...5K MNL BIOGAS5000 BIOGAS 5000 gas analyzer Page 82 Dr Roger Riley...

Page 83: ...conforme aux instructions du fabricant risque d amoindrir la protection assur e par l instrument Les analyseurs de gaz de la s rie 5000 sont conformes l article 15 de la r glementation FCC Federal Co...

Page 84: ...o 10 V lo 5 mA Po 50 mW Ci 0 Li 0 Co 100 uF Lo 1 000 mH Connecteur B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1 000 mH ALIMENTATIONS MAXIMALES NON DANGEREUSES Connecteur A Um 6 V Connecteur B Um...

Page 85: ...lacements dangereux CERTIFICATION AUX NORMES AM RICAINES TATS UNIS AEx ib IIA D tecteurs de m thane Mod le GA 5000 GEM 5000 et BIOGAS 5000 appareils portatifs avec batterie aliment e par bloc de batte...

Page 86: ...liers pour s assurer du respect continu des exigences de performance de ses produits aux fins de certification Les analyseurs de gaz de la s rie 5000 ont t certifi s conform ment la version 3 1 des No...

Page 87: ...tre expuls s de l instrument lors d une purge l air propre Bonnes pratiques Lors d un d placement vers un site d utilisation transporter l instrument dans l habitacle du v hicule et non pas dans le c...

Page 88: ...bservant toutes les pr cautions n cessaires en pr sence de gaz potentiellement dangereux explosifs ou toxiques Remarque le gaz peut tre aussi expuls au niveau du port de d bit interne bleu de l analys...

Page 89: ...u dans l appareil Tuyau d chantillonnage Toujours v rifier que les tuyaux d chantillonnage ne sont ni contamin s ni endommag s Raccords d orifices de gaz Contr ler p riodiquement les joints toriques d...

Page 90: ...es ATEX Directive 94 9 EC Certification body SIRA Certification Service Service de certification SIRA Num ro d organisme notifi 0518 Adresse Rake Lane Eccleston Chester CH4 9JN Royaume Uni Num ro de c...

Page 91: ...s Partie 11 S curit intrins que i ANSI UL 60079 0 09 Mat riel lectrique pour atmosph res gazeuses explosives Partie 0 R gles g n rales ANSI UL 60079 1 09 Mat riel lectrique pour atmosph res gazeuses e...

Page 92: ...ennes mobiles fonctionnant seulement en r ception ROMES dans la bande de fr quences de 1 5 GHz pour la r ception de donn es CEM pour les stations terriennes mobiles fonctionnant seulement en r ception...

Page 93: ...e con especial cuidado Un uso del equipo no conforme a las especificaciones del fabricante podr a afectar al sistema de protecci n La serie 5000 de los analizadores de gas cumple las estipulaciones es...

Page 94: ...o 5 mA Po 50 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH Conector B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH SUMINISTROS M XIMOS NO PELIGROSOS Conector A Um 6 V Conector B Um 10 1 V En caso de ries...

Page 95: ...ubicaciones peligrosas CERTIFICADO PARA LA NORMATIVA DE EE UU AEx ib IIA Detectores de metano modelos GA 5000 GEM 5000 y BIOGAS 5000 paquete de bater a port til alimentado por bater a no recambiable...

Page 96: ...cumplimiento con las exigencias de rendimiento del certificado La serie 5000 de analizadores de gas cuenta con la certificaci n de la versi n 3 1 de las Normas de rendimiento para sistemas port tiles...

Page 97: ...ientes p ej tuber as de extracci n de gas carrocer as o veh culos aparcados a altas temperaturas el aumento de la temperatura del analizador de gas afectar a a la precisi n de las lecturas Cuando se m...

Page 98: ...mantenimiento En caso contrario la garant a quedar anulada y podr a invalidar la certificaci n ATEX Advertencia Toda operaci n de mantenimiento del analizador de gas realizada por personal no cualifi...

Page 99: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 99 Material filtrante de H2S Si observa que el material filtrante cambia a un color gris claro sustituir el filtro...

Page 100: ...siguientes normas Directiva ATEX 94 9 CE Organismo de certificaci n Servicio de certificaci n SIRA N mero de organismo notificado 0518 Direcci n Rake Lane Eccleston Chester CH4 9JN N mero de certifica...

Page 101: ...atm sferas explosivas Parte 0 Requisitos generales CAN CSA C22 2 N 60079 1 07 Aparatos el ctricos para atm sferas explosivas Parte 1 Compartimiento ign fugo d CAN CSA E60079 11 02 Aparatos el ctricos...

Page 102: ...ra sistemas de transmisi n de datos de banda ancha Compatibilidad electromagn tica y espectro radioel ctrico ERM Normativa de compatibilidad electromagn tica CEM para equipos y servicios de radio Part...

Page 103: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 103 Dr Roger Riley...

Page 104: ...Anemometer probe Device for measuring velocity of gas in the pipe The BIOGAS 5000 analyzer can be set to convert into a flow See also flow measurement ATEX certification The BIOGAS 5000 is ATEX certif...

Page 105: ...e of the analyzer This port should have an exhaust tube attached Exhaust tube Clear plastic tubing used to expel gases from the exhaust port Factory settings Default settings preset at time of manufac...

Page 106: ...en the filter should be replaced Hydro carbons Organic compound consisting of only hydrogen and carbon In line water filter The component used to help protect the instrument from water ingress LCD dis...

Page 107: ...key on the analyzer to activate ID The user definable identification tag allocated to a sample point Relative pressure The pressure at the sample point relative to atmospheric barometric pressure Rel...

Page 108: ...application to the analyzer Volume flow rate The volume of a gas that passes through a given surface per unit of time e g m3 hr Warm up self test Pre determined self test sequence to test the analyzer...

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