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INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO XL-G10.X / BFG AND XL-G10.X / BGT – Q CELLS

INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.PEAK DUO XL-G10.X / BFG AND XL-G10.X / BGT– Q CELLS

Specifications

MOUNTING OPTION

POSITION OF CLAMPS 

1

 [IN (MM)]

TEST LOAD 
PUSH / PULL

[PA]

DESIGN LOAD 
PUSH / PULL

[PA]

SAFETY 
FACTOR

CL1a

11.8 - 21.6 (300 - 550)

5400 / 3000

3600 / 2000

1.5

CL1b

11.8 - 21.6 (300-550)

2900 / 3000

1930 / 2000

FB1

17.9 (454)

5400 / 3000

3600 / 2000

FB2

17.9 (454)

3600 /3000

2400 / 2000

mFB2

17.9 (454)

CL3

11.8 - 21.6 (300 - 550)

mCL3

11.8 - 21.6 (300 - 550)

3300 /3000

2200 / 2000

CL5

short side: 0.8 - 3.9 (20 - 100)
long side: 19.7 - 23.6 (500 - 600)

2400 /2400

1600 / 1600

TB1b

28.1 (713)

3000 /3000

2000 / 2000

TB2b

Outer side: 28.1 (713)
Inner  side:  28.1 / 17.9  (713 / 454)

TB1a

35.8 (908)

2400 /2400

1600 / 1600

TB2a

Outer side: 35.8 (908)
Inner  side:  35. 8 / 28.1 / 17.9  (908 / 713 / 454)

2700 /2400

1800 / 1600

TC1

35.8 - 37.7 (908 - 958)

2200 /2200

1460 / 1460

 

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The below mounting options are only possible under certain conditions.

MOUNTING OPTION

POSITION OF CLAMPS 

1

 [IN (MM)]

TEST LOAD 
PUSH / PULL

[PA]

DESIGN LOAD 
PUSH / PULL

[PA]

SAFETY 
FACTOR

CL1a

0.8 - 21.6 (20 - 550)

2000 / 2000

1330 / 1330

1.5

CL2b

0.8 - 3.9 (20 - 100)

1600 / 1600

1060 / 1060

1

 

2

3

Distance between outer edge of module and middle of the clamp (see table „2.3 Mounting Options“ on page 7). 
Loads according to IEC 61215-2:2016 and UL 61730.
Test procedure according to IEC 61215-2:2016 and UL 61730. Loads for these mounting options do not fulfill the requirements of the standards.

2  PLANNING

2.3  MOUNTING OPTIONS

ATTENTION

 

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The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system 
including clamps, screws, washers etc. has to be evaluated by the system supplier. The listed test load values for Q CELLS were 
determined with the following clamp parameters: clamp width = 1.58 in (40 mm) and clamp depth = 0.39 in (10 mm). The system 
installer is responsible for the determination of location-specific load requirements.

 

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Ensure, that the subconstruction does not touch the junction box (even under load). The clamps or insertion profiles etc. do not 
touch the glass (even under load).

 

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CL1b: Using of short mounting rails are permissible, if they overlap under the module less than 210 mm. Clearance between frame 
bottom edge and roof top should be ≥ 1.2 in (30 mm).

 

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Ensure, that the connection cables of the junction box do not run between the laminate and mounting rails.

 

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A minimum support depth of 0.59 in (15 mm) is required on the back side of the module. The minimum required support depth on 
the module backside for CL5 is 10 mm on long frame side and 15 mm on short frame side.

 

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For CL1a, CL3, mCL3, FB1, FB2 and mFB2 with rails: Ensure that module frame is fixed directly on the rail of the substructure 
(no spacer allowed between the module and substructure).

 

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CL1a, FB1: These mounting options are not recommended as mounting rails will cast shade on the module rear side.

 

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The module bends under loads. Therefore, sharp objects (e.g. screws) must not be mounted near the module backside.

 

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Unbalanced loads (e.g. snow overhangs, snowdrifts) which result in locally significantly increased loads must be removed or 
avoided by technical measures.

 

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mCL3, mFB2: Mounting rails need to extend beyond the middle of clamps or middle of mounting holes by at least 20 mm. Clamps 
must not extend beyond the mounting rails.

 

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Outer mounting holes: hole size = 0.33 × 0.63 in (8.5 mm × 16 mm) require M8 corrosion-proof screws and washers  
(diameter ≥ 15.8 mm or ≥ 0.62 in). Mounting screws and washers should have the same material properties.

 

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Inner tracker mounting holes: hole size = 0.28 × 0.39 in (7 mm × 10 mm) require M6 corrosion-proof screws and washers  
(diameter ≥ 13.2 mm or ≥ 0.51 in). Mounting screws and washers should have the same material properties.

2  PLANNING

2.3  MOUNTING OPTIONS

Summary of Contents for Q.PEAK DUO XL-G10 BFG Series

Page 1: ...Valid for North America INSTALLATION AND OPERATION MANUAL Q PEAK DUO XL G10 X BFG and XL G10 X BGT solar modules ...

Page 2: ...re responsible for com pliance with all applicable statutory requirements and regulations Ä The following regulations and standards must be upheld at all times during the installation operation and maintenance of the solar modules Installation and Operation Manual Other applicable documents such as country specific regu lations for pressure equipment operational safety hazardous goods and environm...

Page 3: ... valid in combination with the following technical information DOCUMENT TYPE Product data sheet Packaging and transport information MISUSE OR INCORRECT USE OF SOLAR MODULES VOIDS THE LIMITED WARRANTY AND MAY CREATE A SAFETY HAZARD AND RISK PROPERTY DAMAGE THIS INCLUDES IMPROPER INSTALLATIONORCONFIGURATION IM PROPERMAINTENANCE UNINTENDED USE AND UNAUTHORIZED MODIFICATION Fig 1 External dimensions i...

Page 4: ...ordance with UL 61730 Installation using a mounting structure for solar modules Mounting Structure Requirements Requirements for the mounting structure Conform to the necessary structural requirements Compliant with local snow and wind loads Properly fastened to the ground the roof or the façade Forces acting on the module are relayed to the mounting sub structure Ensures sufficient rear ventilati...

Page 5: ...ile 2 PLANNING 2 3 MOUNTING OPTIONS TYPE OF INSTALLATION POINT MOUNTING SYSTEM LINEAR MOUNTING SYSTEM INSTALLATION WITH CLAMPS INSTALLATION ON MOUNTING POINTS NA FB1 4 mounting slots 17 9 454 mCL3 11 8 21 6 300 550 CL3 11 8 21 6 300 550 mFB2 17 9 454 NA FB2 4 mounting slots 17 9 454 CL1a 0 79 21 6 20 550 North America CL1b 11 8 21 6 300 550 North America 0 59 8 26 15 210 0 8 3 9 20 100 CL2b NA 0 8...

Page 6: ...lowing clamp parameters clamp width 1 58in 40mm and clamp depth 0 39in 10mm The system installer is responsible for the determination of location specific load requirements Ä Ensure that the subconstruction does not touch the junction box even under load The clamps or insertion profiles etc do not touch the glass even under load Ä CL1b Using of short mounting rails are permissible if they overlap ...

Page 7: ...efective insulation Ä Ensure that the maximum reverse current load capacity indicated in the data sheet is met In order to limit reverse currents that may occur we recommend using the following safety options 1 Layout with a limited number of parallel connected strings Without undertaking further current blocking measures a maximum of two module strings may be operated in parallel on a single inve...

Page 8: ...ury due to electric shock Ä Do not install damaged modules Ä Inform your vendor of any damages immediately WARNING Fire Risk Ä Do not install modules indoors Ä Do not install modules on moving objects confirmation letter NOTE Module damage may occur Ä Do not stack modules NOTE Module damage may occur Ä Do not install modules near flammable gas vapors Ä Do not install modules in close proximity to ...

Page 9: ...r DANGER Risk of fatal injury due to electric shock Ä Only use dry insulated tools Ä Do not carry out the installation alone Only install undamaged modules and components Ä Do not modify the module e g do not drill any additional holes 3 INSTALLATION 3 2 PREPARATION OF INSTALLATION 0 39in 10mm 0 2 i n 5 m m Option 1 Ä Fasten the module with 4 clamps in the specified clamping range see Fig 2 p 8 Ä ...

Page 10: ... sure to observe the time intervals specified by the inverter manufacturer after switching off the inverter Ä Make sure that the plugs can not be connected unintentionally Ä Before working on the contacts check them for safety extra low voltage DANGER Risk of fatal injury due to electric shock Ä Never open the junction box Ä Do not remove bypass diodes DANGER Risk of fatal injury due to electric s...

Page 11: ...ly EN click click click click DANGER Risk of fatal injury due to electric shock Ä Ensure that all electrical components are in a proper dry and safe condition 4 ELECTRICAL CONNECTION 4 3 CONNECTION OF MODULES Ä Do not connect modules with different orientations or angles of inclination in the same string SOLAR Ä Ensure that all necessary safety and functional tests have been carried out according ...

Page 12: ...of dissimilar metals which may lead to corrosion Dimensions shown are in inches 0 1 7 7 0 0 0 8 0 0 08 0 79 0 47 0 08 5 GROUNDING DANGER Risk of fatal injury due to electric shock Ä Do not attempt to fix any problems yourself e g glass cracks damaged cables Ä Please contact an installer or Q CELLS Technical Customer Service Department Ä Do not disconnect modules yourself Ä Please commission a trad...

Page 13: ...ot carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Never access the installation area alone or without taking ade quate security precautions Ä Please commission a trade specialist NOTE Module surface damage may occur Ä Remove snow and ice carefully without force e g with a very soft broom Ä Do not scratch off dirt Ä Rinse dirt dust leaves etc off w...

Page 14: ...trum Center Drive Suite 1400 Irvine CA 92618 USA TEL 1 949 748 59 69 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Q CELLS Installation manual solar modules Q PEAK DUO XL G10 X_BFG_BGT_2021 06_Rev01_NA ...

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