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EU22i

Bk

GENERATOR

32Z44600

00X32-Z44-6000

Honda Motor Co., Ltd. 2018

Printed in Thailand

C

背幅6mm

PANTONE 

186C

OWNER'S MANUAL

Summary of Contents for EU22i

Page 1: ...EU22i Bk GENERATOR 32Z44600 00X32 Z44 6000 Honda Motor Co Ltd 2018 Printed in Thailand 英 C 背幅6mm PANTONE 186C OWNER S MANUAL ...

Page 2: ...r and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever ...

Page 3: ...al you will find information preceded by a symbol That information is intended to help you avoid damage to your generator other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Hond...

Page 4: ...dgment You will find important safety information in a variety of forms including Safety Labels on the generator Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safely This...

Page 5: ...ROL LOCATIONS 10 CONTROLS 12 Engine Switch 12 Starter Grip 12 Fuel Filler Cap Vent Lever 13 Choke Lever 13 Eco Throttle Switch 14 Parallel Operation Outlets 14 DC Receptacle 15 DC Circuit Protector 15 FEATURES 16 Ground Terminal 16 Output Indicator 17 Overload Alarm Indicator 18 Oil Alert Indicator 18 LED Light Patterns 19 BEFORE OPERATION 20 ARE YOU READY TO GET STARTED 20 Knowledge 20 IS YOUR GE...

Page 6: ...ilding s Electrical System 41 System Ground 41 Special Requirements 42 SERVICING YOUR GENERATOR 43 THE IMPORTANCE OF MAINTENANCE 43 MAINTENANCE SAFETY 44 Safety Precautions 44 MAINTENANCE SCHEDULE 45 REFUELING 46 FUEL RECOMMENDATIONS 47 ENGINE OIL LEVEL CHECK 48 ENGINE OIL CHANGE 49 ENGINE OIL RECOMMENDATIONS 50 AIR CLEANER SERVICE 51 MAIN AND OUTER FILTER CLEANING 53 SPARK PLUG SERVICE 54 STORAGE...

Page 7: ...ENGINE LACKS POWER 63 NO POWER AT THE AC RECEPTACLES 64 NO POWER AT THE DC RECEPTACLES 64 TECHNICAL INFORMATION 65 Serial Number Location 65 Carburetor Modification for High Altitude Operation 66 Specifications 67 WIRING DIAGRAM 68 CONSUMER INFORMATION 70 Australia Distributor Information 70 ...

Page 8: ...er instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards A generator s exhaust contains toxic carbon monoxide which you cannot see or smell Breathing carbon monoxide can KILL YOU IN MINUTES To avoid carbon monoxide poisoning follow these instructions when operating a generator Only run a generator OUTSIDE far away from windows doors and vents Ne...

Page 9: ...el operation use only a Honda approved receptacle box optional equipment when connecting the generator combinations shown below An EU22i can only be paired with EU20i models that have serial numbers within the ranges shown below Never connect an EU22i generator to a different generator model other than the models specified above Fire and Burn Hazards The exhaust system gets hot enough to ignite so...

Page 10: ...engine to cool if it has been in operation Refuel only outdoors in a well ventilated area and on a level surface Never smoke near gasoline and keep other flames and sparks away Do not overfill the fuel tank Make sure that any spilled fuel has been wiped up and cleaned before starting the engine Always store gasoline in an approved container ...

Page 11: ...TY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement ...

Page 12: ...ustrations on these pages to locate and identify the most frequently used controls SPARK PLUG MAINTENANCE COVER MUFFLER SPARK PLUG FRAME SERIAL NUMBER AIR CLEANER FUEL FILLER CAP VENT LEVER FUEL FILLER CAP ENGINE SWITCH STARTER GRIP MAINTENANCE COVER CHOKE LEVER ...

Page 13: ...11 CONTROLS FEATURES ECO THROTTLE SWITCH PARALLEL OPERATION OUTLETS AC RECEPTACLES DC RECEPTACLE DC CIRCUIT PROTECTOR GROUND TERMINAL OUTPUT INDICATOR OVERLOAD INDICATOR OIL ALERT INDICATOR ...

Page 14: ...nition system ON and closes only the fuel valve see page 26 ON Running position opens the fuel valve and allows the engine to be started Starter Grip Pulling the starter grip operates the recoil starter to start the engine Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter ENGINE SWITCH ON OFF STARTER GRIP FUEL OFF ...

Page 15: ...osition to reduce the possibility of fuel leakage Allow the engine to cool well before turning the vent lever to the OFF position Choke Lever The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting FUEL FILLER CAP VENT LEVER OFF ...

Page 16: ...t turn the Eco Throttle switch to the OFF position ON Recommended to minimize fuel consumption and further reduce noise levels when less than a full load is applied to the generator OFF The Eco Throttle system does not operate Parallel Operation Outlets These outlets are used for connecting both types of the EU22i generator or EU20i generator for parallel operation see page 31 through 36 A Honda a...

Page 17: ...k the battery voltage frequently while charging to prevent overcharging the battery DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded when there is a problem with the battery or when the connections between the battery and the generator are improper However the DC circuit protector does not prevent overc...

Page 18: ...tor the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator GROUND TERMINAL ...

Page 19: ...cal power at the receptacles In addition the output indicator has a simplified hour meter function When you start the engine the indicator blinks according to the generator s cumulative operating hours as follows No blinks 0 100 hours 1 blink 100 200 hours 2 blinks 200 300 hours 3 blinks 300 400 hours 4 blinks 400 500 hours 5 blinks 500 or more hours OUTPUT INDICATOR GREEN ...

Page 20: ...k continuously it suggests an abnormal of inverter unit see page 64 Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert indicator red comes ON and the Oil Alert system automatically will stop the engine the engine switch will remain in t...

Page 21: ... on page 64 for failure diagnosis Status Possible cause Output Indicator Overload indicator Oil Alert Indicator Normal Operating normally Malfunction Inverter unit failure Abnormal Output overcurrent Inverter unit overheat Warning Engine oil low OIL ALERT INDICATOR OVERLOAD INDICATOR OUTPUT INDICATOR ...

Page 22: ...the generator s load rating see pages 30 and 36 IS YOUR GENERATOR READY TO GO For your safety to ensure compliance with environmental regulations and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate...

Page 23: ... in the OFF position Check the Engine Before each use look around and underneath the engine for signs of oil or gasoline leaks Check the engine oil level see page 48 A low engine oil level will cause the Oil Alert system to shut down the engine Check the air filters see page 51 Dirty air filters will restrict air flow to the carburetor reducing engine and generator performance Check the fuel level...

Page 24: ... and plugs and replace if damaged Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used Operate the generator at least 1 meter away from buildings and other equipment Do not operate the gene...

Page 25: ... open and clear of debris mud water etc Cooling holes are located on the side panel the control panel and the bottom of the generator If the cooling holes are blocked the generator may overheat and damage the engine inverter or windings Refer to SAFE OPERATING PRECAUTIONS on page 22 and perform the IS YOUR GENERATOR READY TO GO checks see page 20 Refer to the AC OPERATION see page 28 AC PARALLEL O...

Page 26: ...ore time will be required for warm up 4 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 5 Turn the engine switch to the ON position ECO THROTTLE SWITCH OFF CHOKE LEVER CLOSED ON ENGINE SWITCH ...

Page 27: ...turn it gently to prevent damage to the starter 7 If the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 8 If you wish to use the Eco Throttle system turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes STARTER GRIP ECO THROTTLE SWITCH OPEN Direction to pull ON CHOKE LEVER ...

Page 28: ...e switch to the OFF position can reduce the fuel in the carburetor When using the FUEL OFF position the generator will continue to run for several minutes until the fuel in the carburetor has been consumed and then the engine will stop Turn the engine switch to the OFF position after the engine stops After stopping the engine using the FUEL OFF position restarting the engine will require additiona...

Page 29: ...le box for parallel operation after stopping the engines if you do not wish to resume parallel operation If the generator will not be used for a long period of time refer to page 57 for information on Draining the Fuel Tank and Carburetor RECEPTACLE BOX FOR PARALLEL OPERATION optional equipment ...

Page 30: ...ppliances require more than their electrical rating for startup When an electric motor is started the overload indicator red may come ON This is normal if the overload indicator red goes OFF within 4 seconds If the overload indicator red stays ON consult your generator dealer 1 Start the engine see page 23 and make sure the output indicator green comes ON OVERLOAD INDICATOR RED OUTPUT INDICATOR GR...

Page 31: ...e the overload indicator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop the engine and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and restart the generator PLUG ...

Page 32: ... more than their rated wattage for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is 2 2 kVA For continuous operation do not exceed the rated power Rated power is 1 8 kVA In either case the total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usuall...

Page 33: ...ithin 4 seconds If the overload indicator red stays ON consult your generator dealer During parallel operation the Eco Throttle switch should be in the same position on both generators 1 Install the receptacle box for parallel operation on to the one generator and secure it with setting band as shown Set the belt on the front side of the handle Secure the narrow belt to the handle with the velcro ...

Page 34: ... the handle using the band Take care not to slacken the wire toward the starter grip side Connect the longer wire to the generator on which the receptacle box for parallel operation is not installed Do not set the generators with the exhaust side face to face each other 3 Connect the ground terminal of one generator to the ground When an appliance is connected to the ground connect the generator t...

Page 35: ...ere is a short circuit in a connected appliance the overload indicator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop both engines and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and...

Page 36: ...le refer to pages 31 through 33 An EU22i generator may only be connected to EU20i generator that have specific frame serial numbers Refer to the table below to confirm that your EU20i generator is compatible with an EU22i Model Frame Serial Number Range EU20i EAAJ 2032188 and later EACT 1000001 and later ...

Page 37: ... or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded Never connect other than the specified generator models see page 7 For parallel operation use only a Honda approved receptacle box optional equipment Never connect or remove the receptacle box when the generator is runn...

Page 38: ...ation is In either case the total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number Substantial overloading that continuously lights the overload indicator red may damage the generator Marginal overloading that temporarily lights the overload indicator red may shorten th...

Page 39: ...able optional equipment 1 Before connecting the battery charging cable to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal WARNING Battery posts terminals and related accessories contain lead and lead components Wash hands after handling 2 Plug the battery charging cable into the DC receptacle of the generator The battery gives...

Page 40: ...rloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit protector PUSH button extends out If this happens wait a few minutes before pushing in the circuit protector to resume operation If the DC circuit protector continues to go OFF discontinue charging and see your authorized Honda generator dealer The circuit protector does not prevent overcharging t...

Page 41: ...he negative battery terminal 3 Disconnect the red lead of the battery charging cable from the positive battery terminal 4 Disconnect the battery charging cable from the DC receptacle of the generator 5 Connect the vehicle battery ground cable to the negative battery terminal BATTERY CHARGING CABLE optional equipment BLACK LEAD RED LEAD ...

Page 42: ...the Eco Throttle switch to the OFF position and connect the appliance to the generator If the engine still will not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator If high electrical loads are connected simultaneously turn the Eco Throttle switch to the OFF position to reduce voltage changes The Eco Throttle system is not effective for...

Page 43: ...gistration and use procedures System Ground This generator has a system ground that connects generator frame components to ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire Improper connections to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company ...

Page 44: ...licable laws local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations that must be observed ...

Page 45: ...ing conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best qual...

Page 46: ...r doors Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a non flammable solvent not gasoline to clean parts Ke...

Page 47: ... proper maintenance intervals REGULAR SERVICE PERIOD 3 Perform at every indicated month or operating hour interval whichever comes first ITEM Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 200 Hrs Page Engine oil Check level o 48 Change o o 49 Air cleaner Check o 51 Clean o 1 53 Spark plug Check adjust o 54 Replace o 54 Valve clearance Check adjust ...

Page 48: ...fully to avoid spilling fuel Do not fill the fuel tank above the upper level mark see page 47 on the fuel filter Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Gasolin...

Page 49: ...olume In addition methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above a...

Page 50: ...without screwing it in 4 If the level is low fill to the upper limit of the oil filler neck with the recommended oil see page 50 5 Reinstall the oil filler cap securely 6 Reinstall the maintenance cover and tighten the maintenance cover screw securely The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpe...

Page 51: ...e engine toward the oil filler neck Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain 5 With the engine in a level position fill with the recommended oil see page 50 to the ...

Page 52: ...il SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service category are in the API label on the oil container Honda recommends that you use API service category SE or later or equivalent oil AMBIENT TEMPERATURE ...

Page 53: ...r 3 Remove the main and outer filters from the air cleaner housing 4 Check the main and outer filters to be sure they are clean and in good condition If the main and outer filters are dirty clean them as described on page 53 Replace the main and outer filters if they are damaged MAIN FILTER MAINTENANCE COVER SCREW MAINTENANCE COVER AIR CLEANER COVER SCREW OUTER FILTER AIR CLEANER COVER ...

Page 54: ... the air cleaner cover screw 8 Reinstall the maintenance cover and tighten the maintenance cover screw securely Operating the engine without the air filters or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the warranty AIR CLEANER COVER RUBBER SEAL AIR FILTERS AIR CLEANER COVER SCREW AIR CLEANER COVER ...

Page 55: ... air filters in warm soapy water rinse and allow to dry thoroughly or clean in nonflammable solvent and allow to dry 2 Dip the air cleaner element in clean engine oil and then squeeze out all excess oil The engine will smoke when started if too much oil is left in the air filters 3 Wipe dirt from the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air d...

Page 56: ...An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the spark plug 1 Remove the spark plug maintenance cover 2 Remove the spark plug cap 3 Clean any dirt from around the spark plug base 4 Use a spark plug wrench to remove the spark plug SPARK PLUG MAINTENANCE COVER SPARK PLUG CAP SPARK PLUG WRENCH SPARK PLUG CAP ...

Page 57: ...g in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the sealing washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats TORQUE 12 N m 1 2 kgf m A loose spark plug can overheat and damage the engine Overtightening the spark plu...

Page 58: ...retor and or fuel system Please check with your servicing dealer for local storage recommendations Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The lengt...

Page 59: ... use an electric pump Reinstall the fuel filter and the fuel filler cap 2 Loosen the maintenance cover screw and remove the maintenance cover see page 48 Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and let it cool before handling fuel Keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately FUEL FI...

Page 60: ... 5 Turn the engine switch to the ON position 6 Pull the starter grip 3 to 4 times to drain the gasoline from the fuel pump into a suitable container 7 Turn the engine switch to the OFF position securely 8 Tighten the carburetor drain screw and then reinstall the maintenance cover 9 Reinstall the spark plug cap and spark plug maintenance cover CARBURETOR DRAIN SCREW ENGINE SWITCH OFF FUEL OFF ...

Page 61: ...veral revolutions to distribute the oil then reinstall the spark plug 2 Reinstall the spark plug cap on the spark plug securely 3 Reinstall the spark plug maintenance cover 4 Reinstall the maintenance cover and tighten the maintenance cover screw securely 5 Pull the starter grip see page 25 slowly until you feel resistance then return the starter grip gently This closes the valves so moisture cann...

Page 62: ...ossibility of leakage Place the generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use a plastic sheet as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion REM...

Page 63: ...the transport vehicle A hot engine and exhaust system can burn you and can ignite some material To prevent fuel spillage when transporting the generator should be secured upright in its normal operating position with the engine switch OFF and the fuel filler cap vent lever turned fully counterclockwise to the OFF position see page 26 Take care not to drop or strike the generator when transporting ...

Page 64: ...soline Drain fuel tank and carburetor see page 57 Refuel with fresh gasoline see page 46 Low engine oil level caused Oil Alert to stop engine Turn the engine switch to the OFF position Add engine oil Then turn the engine switch to the ON position and restart the engine Spark plug faulty fouled or improperly gapped Gap or replace spark plug see page 54 Spark plug wet with fuel flooded engine Dry an...

Page 65: ...Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor see page 57 Refuel with fresh gasoline see page 46 Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Take the generator to an authorized Honda servicing dealer or refer to the shop manual ...

Page 66: ...r blink Take the generator to an authorized Honda servicing dealer or refer to the shop manual Faulty power tool or appliance Replace or repair power tool or appliance Stop and restart the engine Faulty generator Take the generator to an authorized Honda servicing dealer or refer to the shop manual Possible Cause Correction DC circuit protector OFF Turn DC circuit protector ON see page 38 Faulty g...

Page 67: ...ber Location Record the frame serial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries Frame serial number Date purchased FRAME SERIAL NUMBER ...

Page 68: ...a servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no ...

Page 69: ... 4 500 rpm with Eco Throttle switch OFF Cooling system Forced air Ignition system Full transistor Engine oil capacity 0 44 L Fuel tank capacity 3 6 L Spark plug CR5HSB NGK Model EU22iT Type U4 AC output Rated voltage V 240 Rated frequency Hz 50 Rated current A 7 5 Rated output kVA 1 8 Maximum output kVA 2 2 DC output Only for charging 12 V automotive batteries Maximum charging output 8 3 A ITEM SP...

Page 70: ... Switch Exciter Winding Frame Block Frame Ground Generator Block Ground Terminal Inverter Block Full Transistor Unit Ignition Coil Inverter Unit Main Winding Noise Filter DC Oil Alert Indicator Oil Alert Unit Overload Indicator Oil Level Switch Pulser Coil Output Indicator Receptacle Box for Parallel Operation Spark Plug Spark Unit Stepping Motor Throttle Control Sub Winding Bl Y Bu G R W Br Lg Gr...

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Page 72: ...RMATION Australia Distributor Information NAME OF FIRM COMPANY ADDRESS TEL FAX Honda Australia Motorcycle and Power Equipment Pty Ltd 1954 1956 Hume Highway Campbellfield Victoria 3061 Tel 03 9270 1111 Fax 03 9270 1133 ...

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