Mitsubishi FREQROL-Z200-UL Instruction Manual Download

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Summary of Contents for FREQROL-Z200-UL

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...tion should give you long trouble free operation r r C 0 N T E N T S INVERTER HANDLING GUIDANCE Q 1 CONSTRUCTICN 9 2 UNPACKING AND CHECKING Q 3 INSTALLATION 3 1 Handling during transfer and installation 3 2 Environment 3 3 Mounting position and clearances 3 4 Inverter housed in enclosure 4 WIRING 6 6 6 7 8 4 1 Main circuit 8 4 2 Control circuit 4 3 Terminals for wiring 4 4 Field wiring reference t...

Page 4: ...tection 68 r PARAMETER UNIT I Q 1 INSTALLATION 79 8 2 OUTLINE OF FUNCTIONS 72 1 Q 3 FUNCTION KEY DESCRIPTIONS 73 Q 4 OPERATION 76 4 1 Operation modes 4 2 Operation with external signals 4 3 Operation with PU 76 77 78 4 4 Common setting errors see also Page 92 Q 5 SETTINGS OF CONTROL VARIABLES PARAMETERS 81 83 5 1 Control functions and setting method 83 5 2 Examples of operation i 85 5 3 Caution iI...

Page 5: ...DETAILS OF EACH FUNCTION 97 8 10 PARAMETER UNIT SPECIFICATIONS was 112 ll EXTERNAL DIMENSIONS AND CABLE DETAILS 113 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...fications AC reactor for power factor enhancement Refer lo 93 lNSThLLA1 ION 7 Rl MOVAL AND The cover of models smallcr than llkW 2OOV and INSI ALLATION 7SkW 4OOV can be easily removed and installed without OF PRONT using u LOOI screwdriver Refer to 1 2 Removal and installation of front cover J MONITOR Output frequency voltage motor current and alarm are dbplaycd by 7 segment LED readout Rdcr LO 9 ...

Page 7: ...models having no parameter unit an accessory cov r is installed hem Discharge resistor for brake regenerative brake r i or BACK VIEW For FR Z220 0 4K l FR Z220 15K 55K FR Z240 llK 55K POWER atid ALARM indicator lamps A ory cover made of steel When a parameter unit is used remove this cover and instaU the paraineter unit 3 0 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ...

Page 8: ...engages securely Inverter having no parameter unit is equipped with an accessory cover The accessory cover can be removed by pulling it to the front while holding the side wall lightly Fig 3 Fig 1 Removal of front cover Fig 2 Installation of front cover Fig 3 Removal of access cover CAUTION 1 After the front cover is installed make sure it is held in position securely 2 The rating plate is stuck o...

Page 9: ... inverter While holding the parameter unit in position tighten two mounting screws Do not over tighten CAUTION never install the parame ter unit to the inverter with the front cover re moved Connector hc ptacle If the inverter must be operated with the front covw removed always use the extension cable See page 113 Fig 4 Removal and installation of parameter unit 0 0 4 Artisan Technology Group Qual...

Page 10: ...tation Report damage immediately a To the carrier b To the inverter supplier Invc r model Applicable motor Line voltage and Serial k Pig 5 Rating plate INVERTER MODEL DESIGNATION FR 224003 7KP UL pcz iJ L yI q KILOWATT I SylllbOl Volta clam SpllbOl Appl bb motor c8pacity SyUlbOI ParalMtw unit zm 2OOV 0 4 capacity k P Providad akoun in Wnm 2240 4OOV 55 of LW NOM Nona 5 Artisan Technology Group Qual...

Page 11: ...do not exceed the specified ambient t temperature listed under paragrapo 8 3 2 Install th e inverter in a vibration free location 0 31 Cover the top and the bottom of the unit with drip shield kits option when an inverter is wall mounted See page 66 Do not install the drip shield kits when the unit is mounted within another cabinet 3 3 Mounting position and clearances 1 Install th e inverter secur...

Page 12: ...ould not exceed the permis sive value 50mm 2 1 5Omm 2 Moamwing point Measure the ambient temperature at the positions shown in figure A Fig A Permissive ambient temperature 5O c 122 F 3 4 Inverter housed in enclosure When two or more inverters are housed in an enclosure equipped with a fan locate each inverter and fan so that the maximum cooling efficiency can be achieved GOOD WRONG I 1 i Iawtter ...

Page 13: ...irectly because such miswiring n ay cause not only damage Lo _ _ _ _ _ the inverter but also danger to the operator _ The same danger may be caused by backflow of current if the invorter is connected as shown below To prevent backflow MC 1 and MC 2 should be interlocked with each other electrically as well as m hanically 2 The inverter is not equipped with a means to protect persons from acci nts ...

Page 14: ...en MC NFB and other peripheral devices are being connected to the inverter cover the inverter to prevent wire chips screws and other foreign matter from entering into the inverter through slits and other openings of the inverter 21 Connection of discharge resistor for increased braking regenerative brake resistor unit option A built in discharge resistor is been connected to terminals P and PR int...

Page 15: ...0 unit to the inverter should be less than 2 m 5 m when twisted wires are used 41 Connection of control circuit power supply independent of main circuit If the magnetic contactor MC on the inverter input power supply side is opened when a protective device is activated the inverter control circuit is also turned off and the alarm signal output signal is no longer held 0 I lO Artisan Technology Gro...

Page 16: ...ow For models FR Z220 0 4K to 1 5K RrmOW these jumpers Main povJk control oircuit power supply For models larger than FR Z220 2 2K and Z240 2 2K CON6 from tennina RI and Sl Control circuit power SuPPlY Main power circuit ll Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 17: ... uzl CS SD This terminal is available in models larger than FR Z220 15K and FR Z240 11K Use it for restart after instantaneous power failure or for commercial power inverter select 0Restart after instantaneous power failure Short circuit between terminals CS and SD 0 Commercial power inverter select Use a circuit which closes the MC inserted on the inverter output side and at the same time short c...

Page 18: ...signal wires connected to control circuit terminals of inverter use shielded wires or twisted wires These wires should be separated from cables for the main circuit and high voltage circuits including 200V relay sequence circuit 3 The speed reference signal is a faint current To prevent mis contact use two parallel connections of faint signal contacts or twin contacts 13 Artisan Technology Group Q...

Page 19: ...CONDUCTOR SWITCH A semiconductor can be used instead of contacts relay switch etc to generate an input signal 0 Applicable input signal terminals All input signals except for analog input signals 2 5 4 1K and 1E see the circuit diagram on page 12 l Electric characters required for transistor Wiring example IC1 lOOmA A VCEZ 50V Note For details refer to the relevant technical information 0 0 0 14 A...

Page 20: ...rminal block U VW N PPR Control circuit terminal block M51m w Mp e CM51 Jumper rc v Control circuit terminal block M4 M4 f jpqm TBl TB2 TB3 TB4 Screw sizes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 21: ...B2 TB3 FR Z240 llK 15K M6 M 5 MS 22K M6 M5 M5 3OK M6 M6 MS 37K M8 M6 M5 45K 55K M8 M8 MS TB4 TB5 GND terminal M3 5 M6 M6 M3 5 M6 M6 M3 5 M 6 M6 M3 5 M 8 M8 M3 5 M8 M8 CONTROL CIRCWT TERMINAL BLOCK Common to all models exceptfor Rl Sl aid CS SE RUN SU IPF OL FU RL qM RH RT AU STOP MRS RES SD 16 0 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 22: ...0 15K FR 2220 22K FR Z220 30K TB1 2 4 70 2 3 Hy9i70pl AWG4 75 C Dies 48754 1 TB3 13 32968 59239 AWGlO 75 C TB1 2 4 70 E H 7 AWG2 75 C 326896 Dies 48755 l TB3 13 32968 59239 AWGlO 75 C TB1 2 4 70 EY rr 9 r d AWGl O 75 C 328526 69325 3 Head 69066 Dies 48756 1 TB3 23 322153 322005 Hyg 70 l AWG6 75 C Dies 48753 1 Note Terminal block location is shown in page 15 17 Artisan Technology Group Quality Inst...

Page 23: ...69325 3 Head 69066 Dies 48758 l 322153 AWG6 75 C 322010 Hygi70p1 Dies 48753 1 Ei FootOperated AWG4 0 75 C Power Unit 322601 69325 3 324196 Head 69066 Dies 48759 l E Hygi70y1 AWG6 75 C Dies 48753 l 322254 FootOperated 300MCM 75 C Power Unit 69325 3 Head 69060 Dies 48816 Ei Hygi70 l AWG6 75 C Dies 48753 1 Note Terminal block location is shown in page 15 Inverter model Note Terminal block location is...

Page 24: ... 322051 Hagngdg7F l AWG6 75 C 2 Dies 48753 l TB3 23 E H 5 9d97 P Ei Dies 48753 1 FR Z240 37K TB1 5 70 E i Hyg 7 p1 AWG2 75 C 322013 Dies 48755 l TB2 40 EfE 7 7 P AWG2 75 C x Dies 48755 l 3 23 EE i 72 AWG6 75 C 322153 Dies 322005 48753 l FR Z240 45K TB1 2 5 70 Ha lgdgorl AWGZ 75 C 322013 Dies 48755 1 TB3 23 Ei Hsgngdg70yl AWG6 EE Dies 48753 l FR Z240 55K TB1 2 5 70 EE Foot rated AWGl O 77 75 C Powe...

Page 25: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...verter terminals 5 3 Pi e operation settings and adjustments The inverter itself does not have control devices to set or adjust by operator such as select switch and potentiometer As with previous models of FREQROL When settings accelation deceleration time electronic thermal relay setting etc must be changed the parameter unit FR PUO 1 is used for the initial settings refer to chapter 98 1 For me...

Page 27: ... P 83 P 97 When the inverter is shipped the maximum inverter output frequency is set as follows 0 Voltage signal 6OHz at DC 5 V or lOV 0 Current signal 60Hz a t DC20mA Maximam output frequency setting can be changed by changing frequency at 5 V frequency reference input signal or at 20mA frequency reference signal 0 For operation with parameter unit The maximum output frequency can be increased up...

Page 28: ...rectly however engagement of the connector is not required to be changed 1 operation with For operation with SIgnal Of DC O tO SV l sipa of DC0 b 1OV f yf Note The inverter cannot be operated if the connector is not engaged 0 Operation with current signal DC4 20mA DC current DC4 20mA is applicable when terminal AU is connected to terminal SD See page 12 Frequency meter calibration The frequency me...

Page 29: ...ation of parameter unit p 69 p 113 w The inverter automatically becomes ready for operation with external signals when the power is turned on I Press m key to make operative the parameter unit Turn on forward or reverse start signal switch 0For direct setting 0 Turn the frequency reference potentiometer little by little clockwise until it stops motor now at full speed Enter the desired output freq...

Page 30: ...s the DC brake operating frequency the DC dynamic brake is activated and the motor is stopped immediately refer to CAUTION described below Check points 1 Check that the motor rotates in correct direction for relationship between motor phase sequence and direction of rotatiom refer to chapter 8 4 WIRING 2 Check that the motor does not generate unusual hums or vibration 3 Check that change of output...

Page 31: ...less than the DC brake frequency below the start frequency when speed reference signal voltage or current is reduced gradually During this DC dynamic braking period the motor may generate a high pitched hum but this is not a failure nor a sign of trouble This is normal during DC braking 31 If ALARM lamp lights and the motor stops after coasting check that the motor has stopped completely and then ...

Page 32: ...CHARGE lamp on the P C board is off and voltage across the inverter main circuit terminals P and N is below DC30V using a multimeter etc 6 2 Inspection points This invertey is equipped with the power pilot lamp and error alarm display function It is advisable that you familiarize yourself with the error display definitions Also note the normal settings of the electronic thermal relay acceleration ...

Page 33: ...apacitor contactors and relays for condition Table 2 shows the standard daily and periodic inspection schedule 0 3 Insulation resistance test with megger a Before checking insulation resistances of the external circuits with a megger disconnect wires cables from all inverter terminals so that test voltage is not applied to the inverter circuits b Conduct the insulation resistance test on the inver...

Page 34: ...Fig 7 Motor m m VW Ground trrminsl Insulation resistance test with megger Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 35: ...insulator crack 12 Check for wlrr break 1 21 Vi8ual thack 8 1 0 Should k normal Capwitor meter 3 Mea un with capacity measuring instru 3 85 or man of rated wpacity 0 ment8 8 1 Auditory check II Should br normal 2 Visual c k 21 Should k normal 1 Should k normal Multjmmr Digital 8 1 Vl8url ahack Ceramic rrsictor wound R sirtor 9tc 2 ti uld k within f10 of sceified multimater 2 Disconnect lrad on one...

Page 36: ... results depend on instrument and circuit used in measurement To measure voltafe and current with an instrument for commercial frequency application use the instrument in accordance with Table 3 and the circuit shown in Fig 8 3 phase power SUPPlY Input VOltage VwAi Av 1 1 To Fig 8 Measuring points and instruments motor Output voltage output current Artisan Technology Group Quality Instrumentation ...

Page 37: ... Across U and V t Rectifier type Difference between VZ V and W and W moving iron phases is 1 or and U type is not less of maximum acceptable output voltage Output current U V and W line c Moving iron Current should be I current type equal to or less than inverter rated current Difference between phases is 10 or less Output power PZ Pz wn wtr On U V and W e Electrodynamic and across U type and V an...

Page 38: ...nce meter is connected 5 50kohm g 8 Start signal Across STF STR Moving coil DC20 30V Mode select RH RM RL JOG OH type such as when opened k signal RT or AU and SD multimeter 1 V or less cy Min intermal when closed resistance b 50kohm 1 Reset signal Across RES and SD Output halt signal Across MRS and SD Base current shutoff signal Error alarm signal Across A and C Moving coil Continuity check type ...

Page 39: ...or module with the motor connected and for the converter circuit diode module with the power connected 0 Make continuity check only for components to be checked with the wiring to other components disconnected Voltmeter and ammeter The input power supply voltage is sine wave of the commercial frequency To measure the input voltage any appropriate instrument may be used Since the input and output c...

Page 40: ...veforms For accurate measurement note the followings Voltage measurement and waveform observation Since the currents of these signals are faint and the impedances of the circuits are high use an instrument input resistance of which is as high as possible lOOkohm to 1 Megohm It is recommended to use a digital multimeter or oscilloscope in the measurements Since input resistance of multimeter set in...

Page 41: ...e line and inverter output voltage Use a rectifier type Ammeter 0 0 Measure line and output current Use a moving iron type Oscilloscope 0 Used to observe waveform and measure 1 1 1 1 transient voltage and current Digital multimeter 0 0 0 Used to measure circuit voltage instead of multimeter 6 5 Transistor modules and diode modules To check transistor modules and diode modules follow the procedure ...

Page 42: ... reading is almost infinite Due to electricity remaining in smqothing capacitor the multimeter may indicate continuity momentarily Continuity means that the multimeter reading is about 1 lOOohm depending on number of total modules number of modules connected in parallel type of modules etc If all measurement results are almost same the modules are in good condition 37 Artisan Technology Group Qual...

Page 43: ...ually within a range from 10 000 to 35 000 hours Hence it is necessary to replace the cooling fan every 2 or 3 years If unusual noise and or vibration is found during inspection it is necessary to replace thecooling fan Smoothing capacitor For smoothing rectification of input power supply large capacity aluminum electric capacitors are used in the DC main circuit Its characteristics are adversely ...

Page 44: ...ace that capacitor To measure capacitance use an instrument available commercially 3 Relays To prevent miscontact it is necessary to replace relays in accordance with the acumulated switching times For approximate interver parts replacement refer to Table 6 Other parts having a relatively short service life such as lamps Replace when deemed necessary as periodic inspection result will reveal Table...

Page 45: ... circuit fast time it should meet overvoltage across terminals load GDP WK a shut off P and N inertia deceleration time set improperly IPF Instantaneous power Determine the cause Instantaneous failure of instantaneous power failure power failure FIN Heatsinks are Is cooling fan Replace cooling fan Heatsink overheat overheated stopped for models larger than 2 2K Reduce ambient temperature Is ambien...

Page 46: ...otor having Check power supply voltage a large capacity line connected in the same power line started GF Ground fault overcurrent Ground fault in output line Is output line or Check output line motor short circuited and motor and to ground remove short circuiting OHT Thermal relay provided Does motor Lighten load or External thermal in external circuit is overheat duty relay trip activated OPT Opt...

Page 47: ...Is parameter set up properly Are wirings of output circuit in correct phase sequence Are FWD and REV signal lines connected to correct terminals Is frequency reference signai wiring correct Is load too heavy Is time for acceleration or deceleration too short Remedy Correct wirings Supply voltages Supply voltages Remove cause of locking of motor See the previous page Check settings Correct output p...

Page 48: ... or low Is gear reduction ratio correct Is maximum frequency set properly Check maximum frequency setting Are voltages across motor terminals Check base frequency correct V F Motor speed is Is load too large Lighten load unstable Is load change excessive Minimize load change Increase inverter and motor capacities 43 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www arti...

Page 49: ... of to prevent recurrence frequency inverter output until load current of action of this reduces to prevent the inverter from function overcurrent tripping When 150 or more of the inverter rated current flows during normal constant speed operation this function reduces frequency until load current reduces to prevent inverter from overcurrent tripping After load current is reduced below 150 this fu...

Page 50: ...ault excessivt load inertia GD extremely short setting of acceleration deceleration time start during motor coasting start of special motor or motor of capacity larger than inverter rating Restart after examinating and removing the cause Regenerative overvoltage shutoff OVT When converter output voltage becomes This function is excessive due to regenerative energy from activated mainly due the mot...

Page 51: ...ripping In this case alarm output contact is of the inverter use open across B and C an automatic restart prevention circuit If power failure is shorter than 15 msec operation continues normally Under voltage If the inverter input power voltage is Under voltage may protection below the specified mimimum voltage occur if capacity of UVT the inverter cotrol circuit cannot function power transformer ...

Page 52: ... under rated conditions or motor over lighten load change THT heating at low speed and activates this operation pattern THM protective function which stops holds or use inverter stopped inverter output having a larger capacity if necessary CkUTION External overload protection must be provided to protect the motor in accordance with UL508 Par 144 3 Heatsink overheat Models larger than 2 2K are equi...

Page 53: ...ff power circuit After removal of the cause restart operation External thermal If externallyinstalled thermal relay for relay trip protection of motor from overheat OHT or motor built in thermal relay is activated relay contact is opened the inverter output is shut off and held shut off This function is applicable when Examine load and motor duty to determine the cause of overheat external thermal...

Page 54: ...o resume operation the inverter should be reset by turning off and then on again or short circuit between RESET terminals RES and SD for at least O lsec If terminals RES and SD are held closed Err appears flickering in the readout of the parameter unit indicating that the inverter is in a reset condition Do not switch on and off repeatedly by the mains unit HOW TO HOLD AN ALARM OUTPUT SIGNAL If th...

Page 55: ...ven when the power is turned off Since a maximum of 4 alarms can be stored in the memory they can be read one by one to identify the cause for details refer to the description of PARAMETER UNIT p 89 0 0 5o Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 56: ...A s CPU G3 LSI Custom made 2nd accel decel 0 B t ATT Output halt Note 3 ii Jjg y J 1ov Y onnector Current input common Reset RUN su OL IPF FU SE Common dr DC 4 2OmA 14 T DCOm lOV il K Y Parameter unit FR PUOl DCOmk5V lE 1 i Ground I Notes 1 Terminal PR is provided in FR Z220 0 4K to 7 5K and FR Z24 2 2K to 7 5K 51 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisa...

Page 57: ...R Z220 15K and FR Z240 11K 4 For models larger than llK built in regenerative brake resistor and brake transistor are not installed in the inverter Fit BU brake option externally on these larger models See page 53 P P 1 PR N 0 0 0 52 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 58: ...erminals P and PR Connected to power supply terminals R and S in the inverter When it is desirous to hold alarm display remove jumper wire from terminals R and S and connect external power supply to these terminals Inverter chassis grounding terminals Motor starts rotating in forward direction normal run when STF and SD are short circuited Motor starts rotating in reverse direction when STR and SD...

Page 59: ...by means of magnetic brake etc Inverter output is shut off when MRS and SD are short circuited To reset inverter after tripping RES and SD are short circuited for more than O lsec When AU and SD are short circuited DC current ranging from 4 mA to 20mA can be used as frequency reference signal 0 When CS and SD are held short circuited operation is restarted automatically after restoration following...

Page 60: ...hm Common to frequency reference input signal Not insulated from common circuit of the control circuit Do not ground this terminal When DC0 to lOV is input the output frequency becomes maximum at lOV or lOV The output frequency is proportional to the input frequency reference signal voltage The signal is added to signal on terminal 2 Input resistance 1Okohm When DC0 to 5 V is input the output freq...

Page 61: ...ignal is L level when invert er output frequency is higher than start frequency and H level without output and during DC dynamic brake operation open collector output The signal is L when inverter output frequency reaches the range of tlO initial setting of preset frequency may be changed by user The signal is H during acceleration deceleration or stopped open collector output The signal falls to ...

Page 62: ...pped the signal is set so that about DC 5 V FM SD opened is output when inverter output frequency is 60Hz The output voltage is proportional to the output frequency and has pulse train waveform Initial setting 1440Hz 60Hz When function No 41 is set to 1 for forward and reverse operation with analog speed reference signal the inverter output frequency becomes maximum when signal voltage is 5 V or l...

Page 63: ... cn k Permissive frequency regulation 5 B fc Power swdy capacity kVA 2 15 2 5 4 5 5 5 g 12 17 2b 28 34 41 52 66 80 100 Control method Sinusoidal wave PWM control Ei 5 Frequency range 0 5 360Hz starting frequency 0 5 lOHz adjustable d 0 5 Frequency Digital input O OlHz less than 100Hz O lHz more than lOOH when parameter unit is used ii a resolution Analog input I lOOO of maximum frequency ii Freque...

Page 64: ... start and start signal self holding 3 wire input are applicable E Acceleration deceleration S time o 1 3600sec acceleration and deceleration and times can be set independently r t i 2 nd acceleration a deceleration time 0 1 3600sec acceleration and deceleration and times are set identically iit Acceleration deceleration T i pattern Linear pattern or S pattern can be selected g 3 2 Multi speed set...

Page 65: ...otection 5 stall prevention and overload alarm Ambient temperature 10 C to 5O C to be free from freezing Ambient humidity 2 9O RH or less to be free from condensation E Storage temperature 7 1 20 C to 65 C 5 Atmosphere Indoor To be free from corrosive gases and dense dust 3 Altitude vibration Below 10OOm 3300ft 4 0 6G or less conforms to JIS 0911 Built in optional units Maximum 2 cards can be used...

Page 66: ... regulation 62 Power supply capacity 5 5 kVA 2 9 12 17 20 28 34 41 52 66 80 100 Control method Sinusoidal wave PWM control 2 Frequency range 0 5 360Hz starting frequency 0 5 lOHz adjustable 22 2 Digital Frequency O OlHz less than 100Hz O lHz more than 1OOHz when parameter unit is used 5 input 8 resolution Analog 2 input 1 lOOO of maximum frequency 2 Digital I Frequency Max 0 01 of preset output fr...

Page 67: ...ut are applicable Acceleration deceleration do o I 36OOsec acceleration and deceleration times can be set independently 3 time 0 5 2 nd acceleration 8 deceleration time 0 1 36OOsec acceleration and deceleration times are set identically ii Acceleration deceleration 74 od pattern Linear pattern or S pattern can be selected S 2 Multi speed setting Maximum 7 speed ranges can be set adjustable within ...

Page 68: ...otection brake regenerative resistor overhee protection 5 stall prevention and overload alarm Ambient temparature 10 C to 5O C to be free from freezing 2 Ambient humidity 9O RH or less to be free from condensation ii Storage temparature l 6 20 C to 65 C 2 5 Atmosphere Indoor To be free from corrosive gases and dense dust I3 Altitude vibration Below 1OOOm 3300ft 0 6G or less conforms to JIS CO911 B...

Page 69: ...220 2 2K P 170 110 FR Z220 3 7K P 170 110 Note dels FR Z220 0 4K to 1 5K are not equipped with cooling fan View from rrow l 2OOV class l 4WV class lnverter model lnverter model PR Z220 5 5K P 1 2220 7 5K P FR Z220 1lK FR Z240 2 2K P FR Z240 3 7K P FR Z240 5 5K P FR Z240 7 5K P n FR Z220 15K 55K 12OOV class1 FR Z240 11 K 55K 4OOV class 0 l 2WV clase l 4OOV class 0 K 64 Artisan Technology Group Qual...

Page 70: ...vices inverter model Notes 1 The interrupting capacity of NFB no fuse breaker should be selected in accordance with power supply capacity 65 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 71: ...G54 D784COlOG51 D784COllG51 D785C020H02 D783C501G51 FR Z240 3 7K i TD840A662G54 D784COlOG51 D784COllG51 D785C020H02 D783C501G51 FR 2240 5 5K TD840A662G54 D784COlOG51 D784COllG51 D785C020H02 D783C501G51 FR Z240 7 5K j TD840A662G54 D784COlOG51 D784COllG51 D785C020H02 D783C501G51 0 66 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 72: ...Z240 15K TD84OA663G52D714CLi69G52D708Ci56H02 D811C138HOl D714C569G55 D708c556HO5 D811C138HO3lMlC138HO4 FR 2X40 22K TD84OA663G52D714CS69G52D7 3CX HO2 D611C138HOl D714C569G55 D708cs56HO5 D811C138HO3D811C138HO4 FR Z24NOK TWA663G52 D714CS69G52MWI556H02 D811C138HOl D714C569G55 D708C556H05 D811C138HO3JXllC138Ho4 FR Z240 37K TD84OA663G53D714C569G53 D708CS56HO3D811C138HOl D714CE69G56MOW56H06 D811C138HO5D8...

Page 73: ...ed to protect the motor in accordance with the National Electrical Code 0 Note The drive is suitable for use on a circuit capable of delivering 10 000 RMS Symmetrical Amps 0 68 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 74: ...1 PARAMETER UNIT 1 69 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 75: ...ment to inverter 11 Connection Engage the plug of PU with the receptacle of inverter and gently press the PU against the inverter 2 Securing the PU in position Lightly tighten two screws to secure the PU in position CAUTION 11 The PU should be attached to the inverter with the front cover installed on the inverter 2 Never operate the inverter with the PU with the front cover removed To prevent acc...

Page 76: ...ked with screws as shown to the left On the PU side secure the cable so that Fit the guides to the grooves the cable cannot be disconnected by its own weight CAUTION 1 For cable use only that specified by us available as optional accessory 2 The cable plugs and sockets only fit in one position Do not force plugs into sockets 71 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOU...

Page 77: ...ode be used as control source for inverter quency reference poten tiometer START switch write of control variables Monitor alter Set control variable Change of setting settings settings made at shipment e parameter can Operation status can be monitored Direction of rotation 0 72 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 78: ...KEYS While it is held down frequency continously increases or decreases Slowly at first progressively faster HIGH rOPERATION KEYS Motor rotating direction can be selected and operation can be stopped READ WRITE KEYS I I I I 1 1 I T I 1 I I Variable setting can be read checked by pmssing ml and written changed by pressing WRITE after m key is pressed FUNCTION NUMERAL KEYS d I Function No of 1st gro...

Page 79: ... frequency During operation with external signals this key is pressed to increase reading of externally connected frequency meter Calibration mode q v During operation with the PU this key is pressed to decrease output frequency During operation with external signals this key is pressed to decrease reading of externally connected frequency meter Calibration mode IFWD During operation with the PU t...

Page 80: ...elected 4 Numeral 4 is specified HIGH Variable HIGH SPEED is selected 5 q 5 Numeral 5 is specified MID MID Variable MIDDLE SPEED is selected 6 cl 6 Numeral 6 is specified LOW LOW LOW SPEED is selected 7 Numeral 7 is specified ACCEL Variable ACCELERATION TIME is selected 8 Numeral 8 is specified D EL Variable DECELERATION TIME is selected 9 q 9 THM Numeral 9 is specified THM Variable ELECTRONIC THE...

Page 81: ...nal signals Tc J osee 4 2 NFB IWWrter n I Motor 0 IM Direct output frequency NFB Inverter FR Z200 Motor 0 see 4 3 setting 3 INITIAL OPERATION MODE When the power is turned on or CLEAR key is pressed to reset external signal operation mode is automatically selected and the inverter can be operated with external signals the motor starts when START signal STF SD or STR SD closed is given 76 0 0 0 Art...

Page 82: ...r 1 EXT OP 1 key is pressed frequency reference set at 30Hz I Note I and o show that lamp lights and does not light respectively 1 When external signal operation mode is selected MONITOR mode is automatically selected and output frequency is displayed by the readout see Q 6 2 While invertey output is on during rotation of the motor the mode indicator lamp just above pTiq key flickers t he same occ...

Page 83: ...of PU IMPORTANT NOTE If the inverter is turned off or reset operation mode changes from PU operation to external signal operation initial mode setting 1 DIRECT OUTPUT FREQUENCY SETTING 2 OUTPUT FREQUENCY SETTING USING V OR A KEY STEP SETTING This method of setting corresponds to the method where externally installed frequency reference potentiometer is used While q or q key is held down frequency ...

Page 84: ...OR mode is not selected automatically when a parameter unit of previous specification Spec No BKO C2128 is used 2 The lamp dose not flicker when a parameter unit of previous specification Spec No BKO C2128 is used Examples of operation and indication OExample where 60Hz is set for desired output frequency from start to 60Hz Set to 60Hz Start stop P x g Jm3 WEE n n REV pw9 or SS OExample where spee...

Page 85: ...JOG mode cannot be selected while the motor is in operation press STOP key to stop the motor and then select JOG mode 2 To break JOG mode operation press 3 Desired frequency and acceleration deceleration time fo JOG mode operation can be set by specifying the corresponding function control variable FUNCTION 15 and 16 When the inverter is shipped the JOG frequency and acceleration deceleration time...

Page 86: ...l 1 To specify numerical value maximum 4 digit numerals value and decimal can be entered if a numerical value of more than point 4 digits is entered the first digit is ignored Ex 12345 2345 is entered 2 When 0 is for any numeral must be entered 0 should not be omitted If is entered it is read as 4 Range of setting 1 Direct setting reference frequency is set by operating ten keys If a value above t...

Page 87: ...If key is held down while frequency is at the maximum or minimum limit value the frequency remains unchanged 5 Conditions under 1 External signal operation mode is selected which reference 2 MONITOR mode is selected step setting is possible frequency during MONITOR mode or speed 3 Reference frequency speed is out of the specified is unacceptable range Above or below pre set max and min PU operatio...

Page 88: ... WRITE of function See P 94 Basic control ftztions 1 functions H KEJ 1 Secondary functions operating conditions C 3 rd Auxiliary functions functions calibration etc ziq piEq 1 Change write 1 Setting should be changed after check SET VALUEI l I 1 2 ALL CLEAR By performing the following operation user s settings are reset to the initial settings i e setting made at shipment of inverter After pizq is...

Page 89: ...op the motor For full scale reading output frequency at 5 V of frequency reference voltage is specified This frequency inverter allows you access to multiple control variables which must be used with care It has been fully tasted to perform to it s own control parameters But this may not be the case of the electric motor to 0 0 which it is to be applied If you require to increase the speed of any ...

Page 90: ...function frequency reference for JOG operation KCY Display Selection of 2 nd function Ia dj Setting of frequency for JOG operation Read present value Change to 1OHz Write pjqy q 1 j I Irlo lz_loi 5Hz 10Hd Initial setting Note 1 A dot is placed after p r when the 2 nd function is selected like p r 2 When another 2 nd function has to be set immediately after a 2 nd function has already been set the ...

Page 91: ...tage signal Selection of 3 rd function Display Bias 0 Note Do not input frequency reference signal across terminals 2 and 5 3 Note Do not input frequency reference signal or used 5 V input signal 0 at Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 92: ...ssible only 3 rd function in PU operation mode 4 ERROR Err Error appears when display 11 WRITE is tried during operation of motor or 21 entered value is out of the specified range or 3 illegal function No is set or 41 WRITE is tried during external signal operation mode or 51 WRITE is tried while parameter WRITE has been prohibited see 9 5 and Q 9 5 Clear of ERROR display Error condition can be cl...

Page 93: ... v a 3 monitoring MONITOR mode is cancelled 0 and the preset output frequency is displayed 0 0 0 Motor current can be read by pressing 8 1 key 0 Hz 2 Note Motor current during acceleration or deceleration can be also displayed k 5 Displayed current however will not h 0 0 0 2 change if acceleration or deceleration is momentary 2 Inverter output voltage can be displayed Plzlml 0 Hz by pressing 1 l k...

Page 94: ...Dsplay I or 1 JGEJ piiG an example shown above 3rd 2nd 1 st I latest I alam alana alarm 2 If no alarm has been stored 1 alarm J the display is as shown below 0 When liikiij key is pressed s the latest alarm code appears r 2 again 8 E 0 When IiiGiiiq key is pressed A 4 the output frequency at that time is displayed 2 Stored alarm codes are held even after the inverter is turned off 89 Artisan Techn...

Page 95: ...mber of poles terms of rpm or m min speed the label which indicates the 2 Note Displayed speed RPM is in unit r pm or m min should be applied to the monitor proportion to output frequency E display unit over legend Hz J a 8 Speed of load r pm or m min is set c8 within range from 11 to 9998 o v Speed at 60Hz of inverter output frequency is set During PU operation or external signal operation mode d...

Page 96: ...or lamps lamps just above IEXT 0 1 and q g keys The lamp which corresponds to the selected mode flickers during operation of motor 91 Display example During operation either one of these lamps flickers b 1 I Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 97: ...nt E fl ETHT Electronic thermal relay in the inverter was activated current is over 150 of preset current E f EIPF Instantaneous power failure protective function was activated E n EFIN Temperature of transistor heatsink exceeded the specified limit EbE EBE Brake transistor fault detection E nl c ULI EOLT Stall preventive function was activated during constant speed operation and stopped the motor...

Page 98: ...played flicker ov Output voltage is displayed r Y k r 7 3 Characters appearing in readout The alphanumerics which appear in the readout are as listed below Latter Display 0 1 2 3 cl 3 4 5 El 6 7 cl 7 8 9 Jxttcr A B C E F G H I J L Display El lzl cl c El III cl c ill u cl 1 93 0 cl 2 P El T cl r I U II In U v Cl w r cl r Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www ...

Page 99: ...rake time 0 1Osec 0 5sec P 105 12 DC dynamic brake voltage 0 20 See P 105 P 105 13 Starting frequency 0 5 10Hz 0 5Hz P 106 14 Load pattern selection 0 constant torque o 1 reduced torque P 102 15 JOG frequency 0 360Hz 5Hz P 106 f3 16 JOG acceleration deceleration time O l 3600sec 0 5sec P 106 s 2 17 deceleration 2 nd acceleration time 0 1 3600sec 5 set P 100 3 18 High speed maximum frequency limit ...

Page 100: ... 27 Multi speed setting 7 th 0 360Hz 9999 9999 P 103 28 Multi speed input correction 0 l 0 P 103 29 Acceleration deceleration pattern selection 0 192 0 P 100 0 5 360Hz 9999 46 Exterrkl thermal relay signal o l loo 1ol input tt 0 P 109 77 Parameter WRITE prohibition 0 1 0 P 97 95 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 101: ...age signal 1 360Hz 60Hz P lll 2 c 4 Bias for frequency reference current signal O 12OHz OHz P lll c 6 Gain for frequency reference current signal 1 360Hz 60Hz P 111 Least setting increments Frequency O OlHz Time O lsec Current O lA 1 Voltage 1v Note When a parameter unit of old specification Spec No BKO C2128 is used the least setting increment of gain for frequency reference current signal is 1Hz...

Page 102: ...e reversed initial setting n 1 Motor operation cannot be reversed Note Note Reversing is impossible in PU operation mode as well as in external signal operation mode Operation mode selection 91 l Operation mode can be fixed to either PU operation or external signal operation or both Setting Description 0 Switching between PU operation and external signal operation is possible Initial setting 1 t 1...

Page 103: ...frequency reference current signal gain I see P 36 is changed Since this function has the priority level same as that of 3 rd function CC 3 and C 5 priority is given to the latest set function when this function is set together with a 3 rd function MAXIMUM MINIMUM FREQUENCY LIMIT Maximum frequency limit q Minimum frequency limit ZJ Note When minimum limit frequency is set 1 it should be higher tha...

Page 104: ... 4K 2 6A FR Z220 0 75K 4 3A For models larger than FR Z220 1 5K the factory setting is the rated output current in accordance with the standard specification see P 61 ACCELERATION DECELERATION TIME SETTING Acceleration time q Deceleration time a Acceleration deceleration time can be set within the range from 0 1 sec to 3 600 sec Acceleration time is the time taken for acceleration to output freque...

Page 105: ...celeration time set at 3 sec the acceleration time is 6 sec 20Hz s t F I WHZ I I I m I I I I 4 5 IlV Time ACCELERATION DECELERATION PATTERN SELECTION Acceleration deceleration pattern selection z1 q Setting 0 Linear acceleration deceleration Frequency speed increases linearly up to the frequency fm set for 5 V frequency reference voltage signal t Setting 1 S pattern acceleration deceleration A Acc...

Page 106: ... t 2 z I I P 0 94 Setting I range Initial setting For models smaller For models larger than 7 5K 6 than 11K 3 Output frequency Hz Basic frequency Torque boost automatic Ia lxl Load current is measured and inverter output voltage motor torque is automatically adjusted to match load current Base frequency Output frequency Hz Notes 1 Function No 0 and No 40 can be used at the same time 2 If setting i...

Page 107: ...y voltage I I 1 I I 1 50 fb Base frequency 360 Output frequency Hz If it is set to 9999 initial setting the maximum output voltage is equal to the power supply voltage LOAD PATTERN SELECTION Load pattern selection zl q V F characteristic which match load characteristic can be selected Setting 0 initial setting Setting 1 For constant torque load conveyor carriage etc For reduced torque load fan pum...

Page 108: ...etting for 4 th 5 th 6th or 7th speed these speeds are not operational 2 If two speeds are selected from 1st 2 nd and 3 rd speeds at the same time the lower speed frequency is selected By default Ex When 40Hz and 50Hz are selected for high speed RH and low speed RL respectively and RH SD and RL SD are closed at the same time then the output frequency speed is 50Hz Multi speed input correction IO W...

Page 109: ...in MONITOR mode in terms of rpm or m min instead of inverter output frequency Displayed motor speed is that converted from inverter output frequency and not always equal to true speed Setting 0 Inverter output frequency Hz is displayed initial setting Setting 2 10 Number of motor poles is input Motor speed is displayed in rpm Note 11 Setting 11 9998 Speed of load is displayed Note 2 Ex 1 Display o...

Page 110: ...hen 55m min must be set for 60Hz of output frequency pziEq El El Note Be sure to set the linear speed at 60Hz output frequency Value out of range from 11 to 9996 cannot be input If 10 is input for example speed is displayed for lo pole motor DC DYNAMIC BRAKE TIME SETTING r CM DC dynamic brake time q ci3 DC dynamic brake voltage 83 z1 DC dynamic brake frequency q c5 Accuracy in stop position can be...

Page 111: ...uency for start of motor operation can be set within the range from 0 5Hz to 10Hz output frequency Inverter output Setting range Frequency reference signal V SETTING FOR JOG OPERATION JOG frequency II q JOG accel decel time q m JOG operation can be realized by selecting JOG mode JOG SD is closed and giving start signal and stop signal STF and STR It is also possible to use the parameter unit for J...

Page 112: ...IVE BRAKE DUTY ED SETTING Regenerative brake duty J Duty imposed on discharge resistor for regenerative braking can be set For exceptionally arduous duty use of resistors having a larger capacity should be considered Initial setting 1 ZOOV class Models smaller than 3 7K 3 Models 5 5K and 7 5K 2 Models larger than 11K 0 2 400V class Models 2 2K to 7 5K 2 Note For models larger than llK setting is i...

Page 113: ...ng frequency reference signal Reverse operation I El Output frequency Hz Direction of rotation of motor can be reversed only by reversing polarity of frequency reference signal analog signal o f5V For this purpose auxiliary input terminals 1K or 1E are used fm terminals 2 and Rev v 5 is OV Setting Reverse operation 0 Reverse operation is impossible operation stops when minus signal is given 9 1 Re...

Page 114: ...below Setting 0 II t 1 100 Function of terminal JOG OH Function of terminal MRS JOG mode is selected Inverter output is shut off when initial setting terminals MRS SD are closed External thermal relay is applicable same as above JOG mode is selected Inverter output is shut off when terminals MRS SD are open 101 External thermal relay is applicable same as above Note If 1 or 101 is set while JOG OH...

Page 115: ...detected at 6 Hz during forward run and reverse run FREQUENCY METER CALIBRATION Frequency meter calibration m Frequency meter Frequency meter can be calibrated without use of calibration potentiometer by operating the PU For method refer to 5 1 FM terminal output basic frequency m q A pulse train signal is output from terminal FM When a digital counter is connected to terminal FM frequency can be ...

Page 116: ... be set Output frequency can be set for frequency reference signal input through terminals 2 and 5 or 4 and 5 IGAIN T Gain 1 When this gain is specified value set for frequency at 5 V input voltage function No 20 or Output frequency can be set for frequency reference signal input through terminals 2 and 5 or 4 and 5 frequency at 20mA input is When frequency reference signa is 0 V changed correspon...

Page 117: ...d dense dust Self cooling Direct installation to FR Z series inverter or connection with special cable Power supply Fed from FR Z series inverter Display 4 digit 7 segment LED readout and indicator lamps Operation 24 keys protected with polyurethane film are operated Outside dimensions 150mm high X 70mm wide X l 6mm deep Weight O lkg Max WRITE cycles 100 000 cycles 0 0 0 112 Artisan Technology Gro...

Page 118: ...l Parameter unit 0 Cable option 16 M3 screw Unit mm Inverter side Parameter unit side Model L cm FR CBLOl 1 FR CBLOS 3 FR CBL05 5 113 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 119: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 120: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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Mitsubishi FREQROL-Z200-UL, Instruction Manual

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