Pylontech PowerCube-M2 Operation Manual Download

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5.1 Trouble Shooting:

.............................................................................................................38

5.2 Replacement of main component

...........................................................................40

5.2.1 Replacement of Battery Module

............................................................................40

5.2.2 Replacement of Control Module (BMS)

................................................................42

5.2.3 Replacement of 3

level Control Module (MBMS)

............................................42

5.3 Battery Maintenance

.....................................................................................................43

STORAGE RECOMMENDATIONS..................................................................................................... 45

SHIPMENT ......................................................................................................................................... 45

ANNEX 1: CAN COMMUNICATION BETWEEN MBMS AND BMS CABLE DIAGRAM: (

≤

6SET) ................ 46

ANNEX 2: ETHERNET COMMUNICATION BETWEEN MBMS AND BMS CABLE DIAGRAM: (>6SET) ........ 47

ANNEX 3: INSTALLATION AND SYSTEM TURN ON PROGRESS LIST .......................................................... 48

ANNEX 4: SYSTEM TURN OFF PROGRESS LIST ........................................................................................... 50

Summary of Contents for PowerCube-M2

Page 1: ...LFP Lithium Ion Energy Storage System PowerCube M2 Operation Manual Information Version EU20PM2B1001 AS0MM2A18011...

Page 2: ......

Page 3: ...roduce 5 2 2 Specifications 5 2 2 1 The parameter of system 5 2 2 2 Control Module 9 2 3 System Diagram 14 2 3 1 Multiple battery string parallel connection by CAN communication between MBMS and BMS d...

Page 4: ...tion 23 3 6 1 Caution 23 3 6 2 Cables Connection 24 3 6 2 1 CAN Communication Mode between MBMS and BMS battery string qty 6 set battery string qty 6 set 25 3 6 2 2 Ethernet communication between MBMS...

Page 5: ...cement of 3rd level Control Module MBMS 42 5 3 Battery Maintenance 43 6 STORAGE RECOMMENDATIONS 45 7 SHIPMENT 45 ANNEX 1 CAN COMMUNICATION BETWEEN MBMS AND BMS CABLE DIAGRAM 6SET 46 ANNEX 2 ETHERNET C...

Page 6: ...st have the following skills training in the installation and commissioning of the electrical system as well as the dealing with hazards knowledge of the manual and other related documents knowledge o...

Page 7: ...ating the battery system Symbol in label Danger Safety Symbol in label Warning electric shock Symbol in label Do not place near flammable material Symbol in label Do not reverse connection the positiv...

Page 8: ...esent in the battery terminals and cables Severe injuries or death may occur if the cables and terminals are touched Warning Do not open or deform the battery module Warning Whenever working on the ba...

Page 9: ...y lithium batteries IEC62619 2 UN38 3 Safe transport standard UN38 3 3 CE EMC Standard CE EMC Directive 2014 30 EU EN IEC 61000 6 1 2019 EN IEC 61000 6 2 2019 EN 61000 6 3 2007 A1 EN 61000 6 4 2007 A1...

Page 10: ...ted installation space restricted load bearing and long cycle life 2 2 Specifications 2 2 1 The parameter of system Product Type LFP Lithium Ion Energy Storage System System voltage 1000V Nominal volt...

Page 11: ...C rate 95 Depth of Discharge 90 Dimension 803mm W 845mm D 2130mm H Weight Single Rack 140 55 n where n 1 19 kg Operation cycle life 5 000 Opertion Life Years 15 IP rating IP20 Cooling type Natural Coo...

Page 12: ...ule Voltage Vdc 38 4 Battery Module Capacity AH 148 Dimension W D H mm 315 820 171 5 Protection Class IP20 Weight kG 55 Operation Cycle Life 5 000 Operation Temperature 0 50 Storage Temperature 20 60...

Page 13: ...r service Link Port 0 1 Link Port 0 1 Communication Terminal RJ45 port CAN communication between multiple serial battery modules and control module Power Terminals The power cable terminal is O ring t...

Page 14: ...Supply 100 290Vac 50Hz 1 3A System Operation Voltage Vdc 0 1000 0 1000 Operation Current Max A 180 180 Self consumption Power W 8 8 Dimension W D H mm 315 710 171 5 315 738 171 5 Communication MODBUS...

Page 15: ...ables in series 12VDC In Out In For input 12Vdc 10Amps to power supply the BMS separately OUT Power supply for MBMS to connect with MBMS 12VDC IN AC Input AC Socket and Control Module Power Switch Ext...

Page 16: ...s 0 Upper position is ON means 1 1st bit to 5th bit is for address and the 6th bit dial switch support a 120 resistance Power Output Switch To control the mains DC circuit open close after the Control...

Page 17: ...5 port follow Modbus 485 protocol used for communication between BMS and switches Link Port Link Port Communication Terminal RJ45 port follow RS485 protocol for communication between multiple serial b...

Page 18: ...lighting The highest capacity indicator LED flashes flash 2 others lighting horse race lamp when SOC DODH Alarm Light Off Protection Off Light Off Off Off Off Stop charging STATUS red lighting Discha...

Page 19: ...by CAN communication between MBMS and BMS diagram battery string qty 6 2 3 1 1 External power supply block 2 3 1 2 Internal power supply block 2 3 2 Multi battery string parallel connection by Ethern...

Page 20: ...15 2 3 3 Diagram between BMS and battery modules 2 3 3 1 External power supply block 2 3 3 2 Internal power supply block...

Page 21: ...ck Wire Cutter Crimping Modular Plier Cable Ties Screw Driver Set Electric Screw Driver Insulating Gloves Adjustable Wrench 1500VDC Isolating nut drivers 2000VDC Multimeter NOTE Use properly insulated...

Page 22: ...ng term running must check the humidity and dust cover or not If heavy dust cover with high humidity on the system should stop the system running and make clean specially for the high voltage connecto...

Page 23: ...uisher system for lithium ion battery The fire system needs to be regularly checked to be in normal condition Refer to the using and maintenance requirements of local fire equipment relevant 3 3 6 Gro...

Page 24: ...r Battery Module and Main Controller Black 209 28 20 3mm Soft Copper Bar 9 Ring Type Terminals pcs 1pcs Power Cable Battery Module Upper and Lower Serial Connection Black 209 133 20 3mm Soft Copper Ba...

Page 25: ...20 3mm Soft Copper Bar 9 Ring Type Terminals pcs 1pcs Battery Cascade Communication Cable 0 18m Black 0 18m 8 Core Super 5th Class Twisted pair Wire RJ45 pcs 1pcs Battery Cascade Communication Cable 0...

Page 26: ...Class Twisted pair Wire 2 RJ45 terminal pcs 1pcs External Power Cable Orange 5m 1 0AWG SURLOK Terminal 50 8 Terminal pcs 1pcs External Power Cable Black 5m 1 0AWG SURLOK Terminal 50 8 Terminal pcs 1p...

Page 27: ...dling and placement of the rack If without handling tools must more than 4 men to handling with it 3 5 3 The fix and installation of the rack The rack must be fixed on the basement and secure on the w...

Page 28: ...tion of nuts must meet the position of the Ethernet Switch Install the Ethernet Switch in Uses 4 screws to fix it 3 6 Cables connection 3 6 1 Caution Danger The battery system is high voltage DC syste...

Page 29: ...the container the fix hole of the fix frame can be fixed directly with the metal frame of the container Then through the grounding of the container to ensure reliable grounding The cable shall be cop...

Page 30: ...battery string qty 6 set battery string qty 6 set When system configured PowerCube M2 6 set The communication between PowerCube M2 uses CAN communication mode The communication between the MBMS and t...

Page 31: ...26 Note The 1st PowerCube M2 should be installed nearest by the MBMS...

Page 32: ...2 2 Ethernet communication between MBMS and BMS battery string qty 7 set A When system configured PowerCube M2 7 set The communication between PowerCube M2s and MBMS uses Ethernet Switch by LAN commun...

Page 33: ...istribute the communication address of the battery system Down position is OFF means 0 Up position is ON means 1 1st bit to 4th bit is for address the 5th and the 6th bit dial switch support a 120 res...

Page 34: ...he 1st to 4th bit dial for MBMS refer to 3 6 3 4 3 6 3 4 MBMS Communication Mode In some project it configures multi Energy Storage Systems In this case will have multi MBMS The address of MBMS must f...

Page 35: ...1 Check the UPS if has is turned on And the UPS is power supplying 2 Switch the external power or PCS on make sure all the power equipment can work normally 3 Confirm the MBMS is off 4 Turn on all th...

Page 36: ...er is tripped off because the system has over current or short circuit must after 30min to turn on it again otherwise may cause the breaker damage Self Check function The battery string s system will...

Page 37: ...en Warning If has failure during the self check must debug the failure then can start next step Status LED on BMS battery shows red from beginning If the STATUS lamp shows red from beginning it means...

Page 38: ...ing is OK while the external communication is off Warning If has failure during the self check must debug the failure then can start next step If the STATUS lamp on BMS battery shows red from beginnin...

Page 39: ...as well it will be handled automatically by the communication between BESS and external device 3 6 5 System turns off During maintenance or long term storage must turn off the battery system For exter...

Page 40: ...lance for this replaced battery module Warning Do not turn off the Power OUTPUT Switch during normal running condition Otherwise will cause this battery string current surge by another battery strings...

Page 41: ...module for service must charge discharge the replaced battery same voltage to the other in system battery modules Otherwise the system need long time to do the balance for this replaced battery modul...

Page 42: ...m and communicated devices normal or not has alarm or not Power Conversion System Test Before conjoint test must test the Inverter System turn on progress at first And check the parameters meet BESS r...

Page 43: ...maintenance software check the battery cell battery module has alarm or not Check the Communication Cables Reversed connection is serious danger 2 Turn on the BMS The BMS s Status LED is lighting red...

Page 44: ...Electrical operation for breaker is fault or not If it is fault change the control module BMS module 6 Turn on the BMS The Status LED is flashing red Self check can t pass If something is wrong please...

Page 45: ...ires of temperature sampling module Or change this battery module 12 Another failure Cell failure or electrical board failure Can t find out failure point or can t check Please contact with seller or...

Page 46: ...ower from serial connected battery modules battery module can t be turned off must be careful to handle the Power plugs 5 2 1 4 Dismantle the 4 screws of the battery module s front face 5 2 1 5 Handle...

Page 47: ...r cables still have high voltage DC power from another battery modules must be careful to handle the Power plugs 5 2 2 3 Dismantle the 4 screws of the battery module s front face 5 2 2 4 Install the n...

Page 48: ...avoid cable wrong sequence 5 3 Battery Maintenance Danger The maintenance of battery must done by qualified and authorized person only Danger Some maintenance items must shut off at first 5 3 1 Voltag...

Page 49: ...click voice that s mean this relay can off and on normally 5 3 6 History Inspection Periodical Maintenance Analysis the history record to check has accident alarm and protection or not and analysis it...

Page 50: ...rge interval shall not exceed 6 months Caution If not follow the above instructions to long term store the battery will reduce the life cycle of the battery 7 Shipment For single battery cell will as...

Page 51: ...46 Annex 1 CAN communication between MBMS and BMS Cable Diagram 6set...

Page 52: ...47 Annex 2 Ethernet communication between MBMS and BMS Cable Diagram 6set...

Page 53: ...cables from BMS MBMS and Ethernet Switch to the AC OUT PUT socket of the UPS If configured Refer to chapter 3 6 2 1 or 3 6 2 2 7 Connect External Power Cable between each BMS to the PCS or confluence...

Page 54: ...lf check mode If has failure during the self check must debug the failure then can start next step Refer to chapter 3 6 4 18 If every battery string are working normally Then switch the MBMS on The MB...

Page 55: ...t through this battery string Refer to chapter 3 6 5 2 Turn off the Power Output Switch of the BMS Refer to chapter 3 6 5 3 Turn off the Power Switch of the BMS Refer to chapter 3 6 5 4 Turn off the P...

Page 56: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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