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P

USH

C

ORP,

 I

NC.

  AFD92 

Manual

19

8.0 Preventative Maintenance Schedule

It is highly recommended to adhere to the preventative maintenance schedule in order help 
extend the longevity of the specified PushCorp, Inc. equipment. Failing to do so could cause a 
loss in functionality as well as a decrease in product life.

PUSHCORP, INC. AFD

Maintenance

Weekly

Monthly 3 Months

Remove debris from AFD

X

Check that the connectors are not bent/damaged

X

Check to see if the carriage moves back and forth

easily

X

Check for flow in the purge and supply ports

X

Agency/Organization:_________________________________________________

Date Completed:_____________________________________________________

Copyright 

 

PushCorp, Inc.

 2006.  All rights reserved

Summary of Contents for AFD92

Page 1: ...AFD92 Adjustable Force Device Manual January 2006 PUSHCORP INC Dallas Texas...

Page 2: ...d the manufacturer s warranty See Section 4 4 All fasteners mounting holes and pipe threads on this tool are METRIC HANDLE WITH CARE DO NOT DROP All PushCorp Inc electrical cables are rated for high t...

Page 3: ...TABLE TOP AFD92 7 3 3 MAXIMUM CARRIAGE LOAD CALCULATIONS 7 3 4 PNEUMATIC CONNECTION 9 3 5 INTERNAL AIR CARTRIDGE FILTER 10 4 0 ADJUSTING CARRIAGE PRELOAD 11 5 0 ELECTRICAL CONNECTIONS 13 5 1 CARRIAGE...

Page 4: ...E OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the...

Page 5: ...e owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow at the service center an...

Page 6: ...on the process equipment weight and AFD orientation The Carriage position of the AFD92 can be monitored by connecting to a DC power source and an analog input device using a PushCorp high flex cable...

Page 7: ...are oversized to allow the pins to be glued into place using Loctite 609 or equivalent DO NOT press pins into the AFD Carriage as this will damage the Linear Rails CAUTION The Fastener Tightening Tor...

Page 8: ...ws are used to attach the Mounting Bracket to the AFD92 force device Once the Mounting Bracket is removed mounting holes may be placed anywhere within the crosshatched area shown in Figure 2 PushCorp...

Page 9: ...note that these equations require the use of Metric units The necessary unit conversions are provided for your convenience Insert your maximum applied force and process equipment weight W and overhang...

Page 10: ...PUSHCORP INC AFD92 Manual 8 Copyright PushCorp Inc 2006 All rights reserved...

Page 11: ...cerning pneumatic components Filtered air is required to prevent foreign material from entering the AFD The pneumatic supply system should be configured as shown in Figure 4 Figure 4 Pneumatic configu...

Page 12: ...ly Line with compressed air and verify that there are no air leaks NOTE PushCorp highly recommends the use of flexible polyurethane tubing as opposed to nylon tubing This is because nylon tubing tends...

Page 13: ...re 6 If the Carriage moves or seems to exhibit any slop then the Linear Rail preload must be readjusted A dial indicator is helpful but not necessary to diagnose and correct a loose Carriage A Carriag...

Page 14: ...Make sure that the Movable Linear Rail M10x1 5 Socket Head Cap Screws are loose before attempting to set the preload 3 On a level surface elevate the positive end of the AFD to approximately 4 This i...

Page 15: ...s 1 Attach the High Flex Cable to the Carriage Position Feedback Connector 2 Attach the High Flex Cable wires as shown in Figure 7 3 Move the Carriage to the full negative position 4 Read the voltage...

Page 16: ...ected to the common terminal for the supply as well as the analog common for the position signal Position Signal The linear potentiometer signal output This voltage signal represents the Carriage posi...

Page 17: ...n an output force at the Carriage If the AFD is a table top unit and or always in the horizontal position or does not change orientation achieving the desired output force is easy The passive force de...

Page 18: ...and the AFD92 The AFD91 has a pair of single acting pneumatic actuators so it may only apply positive forces The AFD92 has two pairs of single acting actuators acting in opposite directions This allow...

Page 19: ...F s am a AFD92 Double Acting Applied Force units Metric cos 5 8 81 9 units English cos 7 18 W F F F W F F F nm pm am n p a Where 9 Figure See gravity to relative angle Carriage kg or lbs Weight Equipm...

Page 20: ...emperature 50 to 122 F 10 to 50 C Humidity 5 to 95 Non Condensing Supply air Non lubricated Dry 5 m Filtered 90 psi 6 2 bar Max Specifications subject to change without notice Fastener Tightening Torq...

Page 21: ...nality as well as a decrease in product life PUSHCORP INC AFD Maintenance Weekly Monthly 3 Months Remove debris from AFD X Check that the connectors are not bent damaged X Check to see if the carriage...

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