PushCorp AFD92 Manual Download Page 13

P

USH

C

ORP,

 I

NC.

  AFD92 

Manual

11

4.0 Adjusting Carriage Preload

The required preload on the 

AFD92

 Linear Rails has been set at the factory for optimal

performance and, in general, should not require field adjustment.   However, there are
situations   that   could   arise   that   cause   the   Linear   Rails   to   need   adjustment,   or
replacement.     Often   a   loose,   or   tight,   Carriage   on   a   new   AFD   is   indicative   of   an
improperly designed process equipment bracket.   If the problem disappears when the
brackets   are   removed   then   this   is  the   case.   Normally   the   Carriage   will  only  require
adjustment after removal for field service.
To check for a loose Carriage, attempt to move the Carriage in a lateral direction as
shown in Figure 6.  If the Carriage moves or seems to exhibit any "slop", then the Linear
Rail   preload   must   be   readjusted.     A   dial   indicator   is   helpful,   but   not   necessary   to
diagnose and correct a loose Carriage.
A Carriage that is too tight will require additional force to move.  This is often detected
during the weighting of the process equipment mounted on the Carriage.   The weight
will   be   inconsistent,   varying   higher   or   lower   each   time   the   process   equipment   is
weighed.

Figure 6. Carriage preload adjustment

The Linear Rails are attached to the underside of the Carriage with (6) six M10x1.5
Socket Head Cap Screws.   Located on the side of the Carriage are the two Preload
Adjustment Set Screws used to translate the Movable Linear Rail.   Moving the Linear
Rail associated with the Preload Adjustment Set Screws is all that is necessary to adjust
the Carriage preload.

Copyright 

 

PushCorp, Inc.

 2006.  All rights reserved

Summary of Contents for AFD92

Page 1: ...AFD92 Adjustable Force Device Manual January 2006 PUSHCORP INC Dallas Texas...

Page 2: ...d the manufacturer s warranty See Section 4 4 All fasteners mounting holes and pipe threads on this tool are METRIC HANDLE WITH CARE DO NOT DROP All PushCorp Inc electrical cables are rated for high t...

Page 3: ...TABLE TOP AFD92 7 3 3 MAXIMUM CARRIAGE LOAD CALCULATIONS 7 3 4 PNEUMATIC CONNECTION 9 3 5 INTERNAL AIR CARTRIDGE FILTER 10 4 0 ADJUSTING CARRIAGE PRELOAD 11 5 0 ELECTRICAL CONNECTIONS 13 5 1 CARRIAGE...

Page 4: ...E OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the...

Page 5: ...e owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow at the service center an...

Page 6: ...on the process equipment weight and AFD orientation The Carriage position of the AFD92 can be monitored by connecting to a DC power source and an analog input device using a PushCorp high flex cable...

Page 7: ...are oversized to allow the pins to be glued into place using Loctite 609 or equivalent DO NOT press pins into the AFD Carriage as this will damage the Linear Rails CAUTION The Fastener Tightening Tor...

Page 8: ...ws are used to attach the Mounting Bracket to the AFD92 force device Once the Mounting Bracket is removed mounting holes may be placed anywhere within the crosshatched area shown in Figure 2 PushCorp...

Page 9: ...note that these equations require the use of Metric units The necessary unit conversions are provided for your convenience Insert your maximum applied force and process equipment weight W and overhang...

Page 10: ...PUSHCORP INC AFD92 Manual 8 Copyright PushCorp Inc 2006 All rights reserved...

Page 11: ...cerning pneumatic components Filtered air is required to prevent foreign material from entering the AFD The pneumatic supply system should be configured as shown in Figure 4 Figure 4 Pneumatic configu...

Page 12: ...ly Line with compressed air and verify that there are no air leaks NOTE PushCorp highly recommends the use of flexible polyurethane tubing as opposed to nylon tubing This is because nylon tubing tends...

Page 13: ...re 6 If the Carriage moves or seems to exhibit any slop then the Linear Rail preload must be readjusted A dial indicator is helpful but not necessary to diagnose and correct a loose Carriage A Carriag...

Page 14: ...Make sure that the Movable Linear Rail M10x1 5 Socket Head Cap Screws are loose before attempting to set the preload 3 On a level surface elevate the positive end of the AFD to approximately 4 This i...

Page 15: ...s 1 Attach the High Flex Cable to the Carriage Position Feedback Connector 2 Attach the High Flex Cable wires as shown in Figure 7 3 Move the Carriage to the full negative position 4 Read the voltage...

Page 16: ...ected to the common terminal for the supply as well as the analog common for the position signal Position Signal The linear potentiometer signal output This voltage signal represents the Carriage posi...

Page 17: ...n an output force at the Carriage If the AFD is a table top unit and or always in the horizontal position or does not change orientation achieving the desired output force is easy The passive force de...

Page 18: ...and the AFD92 The AFD91 has a pair of single acting pneumatic actuators so it may only apply positive forces The AFD92 has two pairs of single acting actuators acting in opposite directions This allow...

Page 19: ...F s am a AFD92 Double Acting Applied Force units Metric cos 5 8 81 9 units English cos 7 18 W F F F W F F F nm pm am n p a Where 9 Figure See gravity to relative angle Carriage kg or lbs Weight Equipm...

Page 20: ...emperature 50 to 122 F 10 to 50 C Humidity 5 to 95 Non Condensing Supply air Non lubricated Dry 5 m Filtered 90 psi 6 2 bar Max Specifications subject to change without notice Fastener Tightening Torq...

Page 21: ...nality as well as a decrease in product life PUSHCORP INC AFD Maintenance Weekly Monthly 3 Months Remove debris from AFD X Check that the connectors are not bent damaged X Check to see if the carriage...

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