Purite SELECT FUSION 160 Operator'S Manual Download Page 53

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OPERATING MANUAL FOR SELECT FUSION

SECTION

MAINTENANCE

This section describes the recommended procedures for replacing
consumables on the

SELECT FUSION

unit. This section is divided into the

following sub-sections.

SECTION CONTENTS

7.1

Replacing the Pre-filter cartridge

7.2

Replacing the Puripac PP-8 cartridge.

7.3

Replacing the NCP cartridge pack

7.4

Replacing the 0.2 um point of use filter.

7.5

Replacing the Ultra violet Lamp.

7.6 Replacing

Fuse/s

7.7

Replacing PCB Lithium battery.

7.8

Cleaning of External Surfaces.

7.9

Preventative Maintenance Guide

Iss: F 17.03.08

Summary of Contents for SELECT FUSION 160

Page 1: ...SELECT FUSION OPERATOR S MANUAL ISSUE F 17 03 08...

Page 2: ...ed to waste via the Drain concentrate stream The permeate is further polished via a primary Puripac PP8 cartridge and fed to the internal 20 litre storage tank The quality of water available for dispe...

Page 3: ...nit is for indoor use only and is not to be washed down The unit is not classed as a Medical Device The unit should only be fed only from a potable drinking water supply as covered by the EC Directive...

Page 4: ...ment 3 2 Unpacking 3 3 Installation Kit 3 4 Wall Mounting Instructions Optional 3 5 Raw Water Pre filter Assembly 3 6 Cartridge Packs 3 7 Preliminary Checks 3 8 Installation 3 9 Cartridge Pack Locatio...

Page 5: ...er 7 5 Replacing the Ultra Violet Lamp 7 6 Replacing Fuses s 7 7 Replacing main PCB Lithium Battery 7 8 Cleaning External Surfaces 7 9 Preventative Maintenance Guide SECTION 8 TROUBLE SHOOTING 8 1 Gen...

Page 6: ...Text changes C 09 06 06 CE D of C Appendix E 7 6 06 D 06 11 06 Contents page add 7 10 new Flow diagrams 40 80 160 40BP 80BP 160BP E 05 09 07 CE D of C Appendix F WEEE Declaration F 07 03 08 7 9 9 1 C...

Page 7: ...ith and general safety information The section is divided into the following sub sections SECTION CONTENTS 1 1 Standard Features 1 2 Electrical Specifications Connections 1 3 Feedwater Specifications...

Page 8: ...essor controlled with graphical user interface 1 2 ELECTRICAL SPECIFICATIONS CONNECTIONS 1 2 1 Mains supply Electrical Supply KW Rating Current Draw Amps External Fuse Rating Single phase 100 240v 10...

Page 9: ...usion 80 72 60 7 2 12 Fusion 160 84 60 14 4 24 1 3 2 Feedwater Quality The unit has been designed to only operate on a Potable water supply conforming to current EC Directive Relating to the quality o...

Page 10: ...ight mm Width mm Depth mm Fusion 40 80 160 22 Dry 42 Working 630 440 548 Fusion 40 80 160 with boost pump 24 Dry 44 Working 630 440 548 1 7 ENVIRONMENTAL Room storage and operating temperature range 5...

Page 11: ...not accept any responsibility for any equipment supplied or the actions of such equipment or associated system when the customer has made a modification that is considered by Purite to question the i...

Page 12: ...efers to a possibly hazardous situation Failure to observe these references may result in minor injuries and or damage to property i This symbol points out important information for working with the s...

Page 13: ...ult Open the water supply Turn on the electrical supply Restart operate the unit via the main front panel Safety information for maintenance tasks The operator must take care to ensure that authorised...

Page 14: ...ntrol system Original replacement parts and accessories authorised by the manufacturer enhance safety Use of other parts will void the warranty Warranty claims and liability This product corresponds t...

Page 15: ...DESCRIPTION This section provides general information regarding the process of purification utilised by the SELECT FUSION The section is divided into the following sub sections SECTION CONTENTS 2 1 O...

Page 16: ...supply The Pre filtered water enters the reverse osmosis module s Purified water passes through the membrane and is termed the permeate 85 95 of salts removed The water containing the rejected salts...

Page 17: ...qualities If at any time the preset parameters are exceeded the system will respond with various alarm messages prompting actions Under certain serious alarm conditions the unit will automatically sh...

Page 18: ...vided into the following sub sections SECTION CONTENTS 3 3 1 Environment 3 2 Unpacking 3 3 Installation Kit 3 4 Wall Mounting Instructions Optional 3 5 Raw water Pre filter Assembly 3 6 Cartridge Pack...

Page 19: ...Fusion Unit Installation kit Select Wall mount kit Optional Raw water pre filter housing and wall mount bracket c w filter element PP 8 Puripac cartridge NCP media pack User Manual 3 3 INSTALLATION K...

Page 20: ...tened before attaching the unit If unsure contact Purite Customer Service Department for advice 3 4 1 Fitting A Select Fusion Unit can be heavy and difficult to handle at installation therefore it is...

Page 21: ...bracket and align the holes on the rear left hand side chassis panel with the threaded holes located on the bracket as indicated in Fig 5 Tip connect up all water service lines before fixing the unit...

Page 22: ...T FUSION Fig 8 Lower mounting holes Fig 9 LHS lower mounting ppoint 3 4 2 7 Finally tighten all securing fasteners and refit side cover Fixing Left Hand Side Wall Mounting Bracket Fixing Left Hand Sid...

Page 23: ...laced every 3 months Refer to Section 7 1 for details The assembly comes complete with filter housing and one filter element The Housing can be wall mounted by using the L shaped bracket To fit the fi...

Page 24: ...he Select Fusion is supplied with two consumable media packs Fig 11 Rear view of Cartridges Fig 12 Select Fusion media packs When fitting cartridges always ensure the two black plugs are removed NCP C...

Page 25: ...13 Electrical connections Fuse Holder Level Control Alarm Output Serial Port Mains inlet socket Connection Detail 1 Mains Inlet socket 2 Level control 3 Serial Port 4 Alarm Output 5 Fuse holder 3 7 2...

Page 26: ...sing a suitable pressure regulator valve to 60 psi Design Pressure Refer to Section 9 4 for details of Pressure regulator The minimum pressure the unit will operate on is 30 psi Refer to Section 1 3 2...

Page 27: ...Water in Drain and Overflow To remove transit plug push in black collet and withdraw red transit plug see appendix A Mains Water In Via pre filter Fig 16 Mains Water In Connection Fig 17 Pre filter C...

Page 28: ...g an 8mm stem elbow push the plain stem part into the Drain port Then into the elbow push in one end of a length of 8mm tubing Run the tubing to a suitable drain within 2 meters of the unit ensuring t...

Page 29: ...and compartment and an NCP media pack which is fitted to the right hand compartment NB Ensure that the two black sealing plugs have been removed from the top ports on the cartridge See Fig 11 For deta...

Page 30: ...hould be considered when handling the unit The dry weight of the unit can be as much as 24kgs If the unit is to be moved over short distances two people should be employed If the unit is to be transpo...

Page 31: ...tions and full procedures refer to Section 5 This section is divided into the following sub sections SECTION CONTENTS 4 4 1 Operator interface 4 2 Starting the unit for the first time 4 3 Starting dur...

Page 32: ...Graphic display screen Press Keypad Button Function Button No Main Stop Start button General Function button X Menu select Button General Function button Y Point of use dispense button Z Up Down butto...

Page 33: ...um Point of use Filter is fitted as per 3 10 Unit is securely mounted Operators manual has been read and understood Display Actions Comments Step Switch power on to Unit Turn on water supply Check fo...

Page 34: ...elect START For details of menu functions refer to section 5 of this manual On selecting START screen will change to PROCESSING screen After a few seconds the screen will display the process mimic The...

Page 35: ...FOR SELECT FUSION Display Actions Comments Step Press button Y to select MENU features or press button X to STOP the unit See section 5 for details of menu features 8 PROCESSING Pre Qual 11 M STOP MEN...

Page 36: ...e 4 5 STOPPING THE UNIT IN AN EMERGENCY If you need to stop the unit in an emergency as a result of a severe leak or fire then switch the unit off at the power supply and turn off the water supply Do...

Page 37: ...can be quick started by pressing the dispense button During standby there will no recirculation of the purified water for 50 minutes After 50 minutes the purified water will be recirculated for 10 min...

Page 38: ...FUSION It provides more details to that contained in the Quick Reference Section This Section is divided into the following subsections SECTION CONTENTS 5 5 1 Control Philosophy 5 2 Menu structure 5 3...

Page 39: ...tank the level being controlled by the two upper level sensors which are linked to the operation of the inlet solenoid 5 1 7 When the level of water in the treated water reaches the lower of the 2 upp...

Page 40: ...OPERATING MANUAL FOR SELECT FUSION Iss F 17 03 08...

Page 41: ...OPERATING MANUAL FOR SELECT FUSION Iss F 17 03 08...

Page 42: ......

Page 43: ...for approx 2hours On selecting Yes you will be asked to select between a Loop Clean or Full Clean A Loop clean will only disinfect the integral tank and polishing loop A full clean will disinfect in...

Page 44: ...the volume to be dispensed by pressing EXIT and then selecting Dispense Volume By using the arrow buttons program in the volume required From 0 1 00 litres the volume increases by 10mls From 1 1 litre...

Page 45: ...low the on screen prompts and by using the buttons on the keypad Parameter Range Options Factory Default Value Select Language English English Set Time 24 hr clock Current Date Set Date DD MM YY Curre...

Page 46: ...larm from the menu list 5 5 5 Set Quality Alarm This alarm refers to the quality at which the NCP media pac can be pre set to indicate replacement The set point is factory pre set to alarm at 1M NB Th...

Page 47: ...EXIT RESET 5 5 10 Data Log Enable Dump Log Data The internal microprocessor constantly records system data and stores it This data can be downloaded to a compatible PC For further information on this...

Page 48: ...Display of recirculation dispense flowrate Pre Qual M Water quality feeding Integral Tank Out Qual M Quality available at point of dispense U Qual M As Out Qual but with no compensation for temperatur...

Page 49: ...on pump so preventing flooding If the Audio Alarm has been enabled in User Settings it will also sound Fit NCP Left Pack If the right hand side NCP media pack has not been fully engaged or works loose...

Page 50: ...cted or faulty or final water quality 60 M Keypad Error Keypad lead disconnected or faulty Time Date Not Set On setting up unit for the first time these must be set Change UV Lamp UV mimic will flash...

Page 51: ...CT FUSION SECTION DISINFECTION This section provides details on how to carry out a Disinfection on the SELECT FUSION Unit The section is divided into the following sub sections SECTION CONTENTS 6 6 1...

Page 52: ...efore handling If any alarm messages are displayed during the clean then refer to Sections 5 7 5 8 for details or Section 8 for corrective actions 6 1 PROCEDURE 6 1 1 Switch the unit on and select Men...

Page 53: ...o the following sub sections SECTION CONTENTS 7 7 1 Replacing the Pre filter cartridge 7 2 Replacing the Puripac PP 8 cartridge 7 3 Replacing the NCP cartridge pack 7 4 Replacing the 0 2 um point of u...

Page 54: ...sufficiently informed for the task in hand by thoroughly studying the Operating Instructions perform all maintenance tasks The unit must be shut down and protected from being placed in operation agai...

Page 55: ...d See Fig 26 Unscrew bowl clockwise NB Bowl will be full of water Empty bowl and remove dispose filter element Place the new filter R011146 into the bowl and ensure it locates over the bottom spigot R...

Page 56: ...you to confirm that a new pack has been fitted followed by a request to reset the next exchange date just follow the simple on screen commands NB If the new pack has not located correctly the sensors...

Page 57: ...Section 9 4 for advice on disposal Wind about 4 turns of PTFE tape around the thread on the filter Screw the new filter anti clockwise back into the dispense valve NB Be careful not to cross thread th...

Page 58: ...should only require replacing once per year 8000 hrs The unit will alarm automatically warning that the lamp should be replaced Fig 30 Switch off the unit and isolate from electrical supply Open the f...

Page 59: ...the lamp NB as the lamp contains Mercury Hg dispose of it accordingly Fig 33 Remove the new lamp from its packaging DO NOT HOLD THE LAMP BY THE GLASS TUBE IF YOU ACCIDENTALLY TOUCH THE GLASS WIPE OFF...

Page 60: ...s will now be visible Remove the fuse s and insert replacement fuse s of the correct rating Refer to Section 9 2 into carrier and push back into IEC module Plug the mains lead back into the unit switc...

Page 61: ...head socket screws Unscrew using a 3mmAF Allen key Lift off the lid The Lithium battery is located at the top right hand edge of the main circuit board See Fig 35 To remove the battery gently pries up...

Page 62: ...e the exterior surface of the unit DO NOT allow excessive liquid on to the key pad Do not use any Ketone based solvents on the covers or front display Industrial methylated spirits or iso propyl alcoh...

Page 63: ...OPERATING MANUAL FOR SELECT FUSION Iss F 17 03 08...

Page 64: ...This section provides a guide to first line checks that can be undertaken should you encounter a problem with your SELECT FUSION It is divided into the following sub sections SECTION CONTENTS 8 8 1 G...

Page 65: ...alibration drifted 1 Check PP8 2 Check feedwater conductivity 3 Contact supplier to recalibrate linecell Out Qual poor 1 NCP media pac exhausted 2 Linecell calibration drifted 1 Check NCP pac 2 Contac...

Page 66: ...Up time and date may not be set Main PCB battery needs replacing TIME DATE NOT SET Select Set Time and Set Date function from settings menu and reset Replace Lithium PCB battering Ref to Sec 7 7 Pre...

Page 67: ...ALITY Check quality setting in setting menu Refer to Sec 5 Change NCP cartridge The Puripac PP8 pre set replacement date has expired PP8 PACK REP DUE Replace PP8 pack Refer to Sec 7 2 Reset expiry dat...

Page 68: ...ils of all recommended spare parts and consumables used on the SELECT FUSION It is divided into the following sub sections SECTION CONTENTS 9 9 1 Consumables 9 2 Recommended spares 9 3 Serviceable spa...

Page 69: ...F CONSUMABLES All consumables should be disposed of according to local national regulations Refer to Appendix A WEEE Declaration for disposal of electrical and electronic equipment supplied by Purite...

Page 70: ...OPERATING MANUAL FOR SELECT FUSION SECTION CE DECLARATION This section contains a copy of the CE Declaration Certificate for the SELECT FUSION SECTION CONTENTS 10 10 0 CE DECLARATION Iss F 17 03 08...

Page 71: ...OPERATING MANUAL FOR SELECT FUSION Iss F 17 03 08...

Page 72: ...OPERATING MANUAL FOR SELECT FUSION SECTION CONTACTING US This section contains details of customer contact points at Purite Limited SECTION CONTENTS 11 11 0 Contacting Us Iss F 17 03 08...

Page 73: ...your expectations but in the event of any problems please do not hesitate to contact us as follows For all spares and consumables enquiries contact Customer Services Dept Tel No 44 0 1844 217141 For...

Page 74: ...OPERATING MANUAL FOR SELECT FUSION APPENDIX A APPENDIX i Pushfit Water Connectors ii WEEE Declaration iii Material Safety Data Sheets iv Process Flow diagrams Iss F 17 03 08...

Page 75: ...hn Guest collet locking system then holds the tube firmly in place without deforming it or restricting flow Cut the tube square and push in until the tube stops Fitting grips before it seals Ensure tu...

Page 76: ...OPERATING MANUAL FOR SELECT FUSION Iss F 17 03 08...

Page 77: ...ical Formula C CAS No 7440 44 0 or 64365 11 3 UN Number 1362 EINECS Number 231 153 3 or 264 846 4 3 HAZARDS IDENTIFICATION Irritating to eyes 4 FIRST AID MEASURE Never give fluids or induce vomiting i...

Page 78: ...13 DISPOSAL CONSIDERATIONS 7 HANDLING AND STORAGE Handling Static electricity can accumulate on dry beads May cause very slippery surfaces if spilt Storage Avoid dehydration Store between 1 and 50 de...

Page 79: ...exposure may cause skin irritation May cause more severe response if skin is abraded scratched or cut Eyes May cause severe eye irritation May cause moderate corneal injury Effects are likely to heal...

Page 80: ...ety and or suitability in relation to the products supplied either alone or in combination with other products Given that the above information is for general guidance only users customers and otherwi...

Page 81: ...attention Inhalation Irritation of breathing passages Shortness of breath wheezing choking and chest pains Remove the individual from exposure rest and keep warm In severe cases or if recovery is not...

Page 82: ...ardous reactions Decomposes at 240o C Contact with small amounts of water may result in exothermic reactions and liberation of toxic fumes Materials to avoid Other oxidizers nitrogen containing compou...

Page 83: ...APPLICATIONS WITHOUT EXTENSIVE PURIFICATION THIS PRODUCT SATISFIES ALL THE REQUIREMENTS OF THE EUROPEAN INVENTORY OF EXISTING CHEMICAL SUBSTANCES EINECS ALL COMPONENTS OF THIS PRODUCT ARE IN COMPLIAN...

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Summary of Contents for SELECT FUSION 160

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