Periodic Maintenance Chart & Service Record
Front Brake Fluid Level :
• Front brake fluid master cylinder reservoir is located
near RH switch on handle bar.
• To check oil level, keep vehicle on Center stand with
handle bar in straight position.
• Always ensure that brake fluid level is above ‘MIN’
mark given on inspection window.
• Use only DOT 3 or DOT 4 brake fluid (from sealed
container) to top up if required.
It is advisable that brake fluid should be replenished
at every 30,000 Kms or once in two years which ever
occurs earlier.
Wheel Puncture :
Advisable to visit tyre dealer if
possible, or known tubeless tyre repair shops.
Usage of a wheel removal / fitment machine strangle
recommended.
If at all, tyre levers have to be used, they should be
having no sharp edges and the procedure of removal /
fitment should not nick / dent the wheel or tyre in any
manner.
Caution : Tubeless tyres are used on motorcycle. The
side walls of the tyres in contact with the wheel rim
should not be damaged in any way during fitment /
removal of tyre in case of punctures. The tyre side walls
in contact with the wheel rim seals air.
Periodic Maintenance Information
1.
Servicing
3
3
3
3
3
3
3
2.
Engine idling speed / CO%
A
A
A
A
A
A
A
A
3.
Valve tappet clearance
A
A
A
A
A
A
A
A
4.
Engine oil (Bajaj DTSI 10000 oil)*
C,A
R
Top-up
R
Top-up
R
Top-up
R
Replace at 5000 Kms
Replace in 1st service & at
every 10000 Kms
5.
Oil strainer / Centrifugal filter
CL
CL
CL
CL
CL
CL
CL
CL
Clean at 5000 Kms
6.
Spark plugs functioning / Gap
C, A, R
C, A
C, A
C, A
R
C, A
C, A
R
Replace at every 15000
7.
Air cleaner element Clean / Replace
VV
CL, R
CL
CL
CL
R
CL
CL
R
Cl- 5000 Kms. R-15000
8.
Fuel cock sediment bowl cleaning
CL
CL
CL
CL
CL
CL
CL
9.
Carburetor float bowl cleaning
CL
CL
CL
CL
Clean at every 10000 Kms
10.
Battery electrolyte level
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
11.
Clutch lever free play
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
12.
Throttle grip play
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
13.
Rear brake pedal free play
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
14.
Brake fluid level / Top up / Replace
C, A, R
C, A
C, A
C, A
C, A
C, A
C, A
R
Replace at every 30000
15.
Brake cam & pedal pivot pin
L
L
L
16.
Steering play
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
17.
All fasteners tightness
C, T
C, T
C, T
C, T
C, T
C, T
C, T
C, T
18.
Rear Shock Absorber - Gas pressure
C, A
C, A
Every 20000 Kms
Recommended Frequency
Servicing
Sr.
No.
Operation
1st
750
2nd
5000
3rd
10000
4th
15000
5th
20000
6th
25000
7th
30000
Kms
Note - More frequent cleaning may required when driving in dusty condition.
C : Check, A : Adjust, CL : Clean,
R : Replace, T : Tighten, L : Lubricate.
Note :
Incase the motorcycle is fitted with imported
tyres, compliance to respective Indian standard & central
motor vehicle rules has been ensured.
MIN.
15
16