background image

Periodic  Maintenance  Chart  &  Service  Record

Front  Brake  Fluid  Level  :

• Front  brake  fluid  master  cylinder  reservoir  is  located 

near  RH  switch  on  handle  bar.

• To  check  oil  level,  keep  vehicle  on  Center  stand  with 

handle  bar  in  straight  position.

• Always  ensure  that  brake  fluid  level  is  above  ‘MIN’ 

mark  given  on  inspection  window.

• Use  only  DOT  3  or  DOT  4   brake  fluid  (from  sealed 

container)  to  top  up  if  required.
It  is  advisable  that  brake  fluid  should  be  replenished 
at  every  30,000  Kms  or  once  in  two  years  which  ever 
occurs  earlier.

Wheel  Puncture  :

  Advisable  to  visit  tyre  dealer  if 

possible,  or  known  tubeless  tyre  repair  shops.

Usage  of  a  wheel  removal  /  fitment  machine  strangle 
recommended.
If  at  all,  tyre  levers  have  to  be  used,  they  should  be 
having  no  sharp  edges  and  the  procedure  of  removal  / 
fitment  should  not  nick  /  dent  the  wheel  or  tyre  in  any 
manner.
Caution  :  Tubeless  tyres  are  used  on  motorcycle.  The 
side  walls  of  the  tyres  in  contact  with  the  wheel  rim 
should  not  be  damaged  in  any  way  during  fitment  / 
removal  of  tyre  in  case  of  punctures.  The  tyre  side  walls 
in  contact  with  the  wheel  rim  seals  air.

Periodic  Maintenance  Information

1.

Servicing

3

3

3

3

3

3

3

2.

Engine  idling  speed  /  CO%

A

A

A

A

A

A

A

A

3.

Valve  tappet  clearance

A

A

A

A

A

A

A

A

4.

Engine  oil  (Bajaj  DTSI  10000  oil)*

C,A

R

Top-up

R

Top-up

R

Top-up

R

Replace  at  5000  Kms

Replace  in  1st  service  &  at

every  10000  Kms

5.

Oil  strainer  /  Centrifugal  filter

CL

CL

CL

CL

CL

CL

CL

CL

Clean  at  5000  Kms

6.

Spark  plugs  functioning  /  Gap 

C,  A,  R

C,  A

C,  A

C,  A

R

C,  A

C,  A

R

Replace  at  every  15000 

 

7.

Air  cleaner  element  Clean  /  Replace

VV

CL,  R

CL

CL

CL

R

CL

CL

R

Cl-  5000  Kms.  R-15000 

8.

Fuel  cock  sediment  bowl  cleaning

CL

CL

CL

CL

CL

CL

CL

9.

Carburetor  float  bowl  cleaning

CL

CL

CL

CL

Clean  at  every  10000  Kms

10.

Battery  electrolyte  level

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

11.

Clutch  lever  free  play

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

12.

Throttle  grip  play

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

13.

Rear  brake  pedal  free  play

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

14.

Brake  fluid  level  /  Top  up  /  Replace 

C,  A,  R

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

R

Replace  at  every  30000 

15.

Brake  cam  &  pedal  pivot  pin

L

L

L

16.

Steering  play

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

C,  A

17.

All  fasteners  tightness

C,  T

C,  T

C,  T

C,  T

C,  T

C,  T

C,  T

C,  T

18.

Rear  Shock  Absorber  -  Gas  pressure 

C,  A

C,  A

Every  20000  Kms

Recommended  Frequency

Servicing

Sr.

No.

Operation

1st

750

2nd

5000

3rd

10000

4th

15000

5th

20000

6th

25000

7th

30000

Kms

Note - More frequent cleaning may required when driving in dusty condition.

C  :  Check,     A  :  Adjust,     CL  :  Clean,    
R  :  Replace,  T  :  Tighten,      L  :  Lubricate. 

Note  : 

Incase  the  motorcycle  is  fitted  with  imported 

tyres,  compliance  to  respective  Indian  standard  &  central 
motor  vehicle  rules  has  been  ensured.

MIN.

15

16

Summary of Contents for DTS-i 220

Page 1: ...Warning This indicates that a potential hazard or injury to you or other persons to the vehicle can happen if advice provided is not followed Caution This indicates that a potential hazard that could...

Page 2: ...gnal Indi 10 W 12 V Neutral Indicator LED Hi Beam Indicator LED Turn Pilot Indicator LED Side Stand Indi LED Speedometer LCD Display Rear No Plate 5 W Horn 12 V DC 2 Nos Battery 12V 9 Ah Vehicle Kerb...

Page 3: ...utch Lever Fuel Tank Rear Shock Absorber Grab Handle Pillion Foot Rest Gear Change Lever Side Stand Center Stand Accelerator Grip Front Brake Lever Rear Brake Pedal Center Stand Silencer Accelerator G...

Page 4: ...ap To open the fuel tank cap lift the flap A insert the key in the lock and turn it clockwise To lock Fuel Tank Cap gently press the cap L L E R H S U P FUEL TAP OFF ON RES Identification Data Locatio...

Page 5: ...Dipper switch When headlight is ON High or Low beam can be selected with the dipper switch High Beam Low beam B Turn signal switch When the turn signal switch is turned to Left or Right the correspon...

Page 6: ...t down one gear at a time so that you are in Neutral when you come to a complete stop When stopping always apply both brakes at same time De clutch as necessary to keep engine from stalling Never lock...

Page 7: ...any irregularities are found during these checks refer to the Maintenance chapter and see your dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to...

Page 8: ...ked at level ground while checking oil level Top up with specified grade of oil if the oil l e v e l i s below lower level mark Completely screw in dipstick after oil filling is over Oil Quantity Refi...

Page 9: ...4 Engine oil Bajaj DTSI 10000 oil C A R Top up R Top up R Top up R Replace at 5000 Kms Replace in 1st service at every 10000 Kms 5 Oil strainer Centrifugal filter CL CL CL CL CL CL CL CL Clean at 500...

Page 10: ...3rd 10000 4th 15000 5th 20000 6th 25000 7th 30000 Kms Ist Free 500 750 2nd Free 4500 5000 3rd Free 9500 10000 Ist Paid 14500 15000 2nd Paid 19500 20000 3rd Paid 24500 25000 30 45 240 240 120 Days 120...

Page 11: ...nflate air pressure in the tyre 32 Test ride Clean the vehicle at the time of delivery Note Above jobs are applicable as per Periodic Maintenance Schedule Applicable to All Services Non Use Maintenanc...

Reviews: