1. Wash the vehicle.
2. Change / Top up engine oil as per periodic maintenance schedule.
3. Clean air filter element. (Replace element at every 15,000 kms).
4. Check all fuel lines. (Replace fuel pipes at every 20,000 kms).
5. Clean oil strainer / centrifugal filter as per periodic maintenance schedule. (Replace, if required).
6. Clean fuel cock sediment bowl.
7. Drain carburettor / clean float bowl as per periodic maintenance schedule.
8. Clean, Check & Adjust spark plug gap. (Replace at every 15,000 kms).
9. Replace carburetor duct, & Air filter ‘O’ ring at every 20,000 kms.
10. Check & adjust valve clearance (if required). Decarbonize cylinder head at every 15,000 kms.
11. Adjust chain slackness. Lubricate chain. Replace kit chain lock at every 10,000 kms.
12. Replace rear wheel rubber damper at every 10,000 kms. (if required)
13. Replace engine air breather tube at every 20,000 kms.
14. Clean silencer drain hole at every 5,000 kms.
15. Check brake pad wear.
16. Replace master cylinder cup & dust seal, caliper piston seal & dust seal, brake hose pipe at every 30,000 Kms.
17. Check and top up brake fluid level. Replace brake fluid at every 30000 kms.
18. Check and adjust steering freeness. Replace steering cone kit at 10000 kms.
19. Replace fork oil at every 20000 kms.
20. Clean clutch switch at every 10000 kms.
21. Check & adjust clutch, accelerator.
22. Lubricate gear starter clutch as per periodic maintenance schedule.
23. Replace starter clutch kit at every 15000 kms.
24. Replace engine foundation silent bush at every 15000 kms.
25. Check & tight fasteners to the recommended torque.
26. Lubricate specific points as per lubrication schedule, swing arm pivot pin at 20,000 Kms.
27. Check battery voltage with HRD tester, electrolyte level & top up. Clean terminals & apply petroleum jelly.
28. Start the vehicle, check & adjust horn & all lights, TPS, auto choke, thermal sensor.
29. Check idling and CO%. Tune engine & carburetor if required.
30. Rear shocker gas pressure at every 20,000 kms. for proper functioning.
31. Check tyre wear & inflate air pressure in the tyre.
32. Test ride, Clean the vehicle at the time of delivery.
Note :
Above jobs are applicable as per Periodic Maintenance Schedule.
Applicable to All Services
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle
remains off road for longer duration. Correct &
careful non-use maintenance carried out before
storing vehicle will prevent it from rusting & such
other non-operational damages like fire hazards.
• Clean the entire vehicle thoroughly.
• Empty fuel from fuel tank & carburettor float
bowl (if fuel is left in for a longer time, fuel will
break & gummy substance could clog
carburettor).
• Remove spark plug & put several drops of 2T
oil into the cylinder. Kick engine over slowly a
few times to coat cylinder wall with oil & install
back spark plug.
• Set vehicle on a box or a stand so that both
the wheels are raised off ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Lubricate control cables.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from any
source of flames or spark.
• Remove battery from vehicle. Maintain
electrolyte level at “Upper Level”. Ensure that
it is fully charged. Check once in a month.
• Keep Battery away from rain, dew moisture &
direct sunlight.
• Do not apply oil on front brake disc, to prevent
rusting. If the front brake disc rusts during
storage, do not attempt to clean it with soap
water. The rust will go off automatically during
first few application of brake.
Preparation for regular use after storage :
• Clean the vehicle
• Check the electrolyte level in the battery, charge
if necessary, and install it in the motorcycle. Be
careful that the battery vent hose is not pinched
and that it is routed properly.
• Make sure the spark plug is tight.
• Fill the fuel tank with fuel, Change engine oil.
• Check all the points listed in the Daily Safety
Checks section.
• Check and inflate tyres.
Rainy Season Care :
Fit & Finish Parts
It is suggested to customer to take appropriate
care in high rainfall area. The appropriate
surface preventive coat to avoid rusting / poor
surface finish on account of adverse
atmospheric conditions.
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