Periodic Maintenance Chart & Service Record
Periodic Part Replacement Schedule
19. Rear sprocket fasteners
C, T
C, T
C, T C, T C, T
C, T
C, T
C, T
20. Silencer drain hole cleaning
CL
CL
CL
CL
CL
CL
CL
CL
CL every 5000 Kms
21. Cylinder head de-carbonising,
CL
CL
CL
R- oil seals & valve lapping
22. Drive chain ‘O’ ring type - Clean / lubricate
C, L
At every 500 Kms
23. Drive chain slack
(O/H)
CL, L
CL, L
CL, L CL, L Every 10000 Kms
24. Wheel bearing
C, L
C, L
Every 20000 Kms
25. Tyre tread wear
C, R
C, R
C, R C, R C, R C, R
Every 5000 kms
26. Front fork oil
R
R
Replace at every 20000
27. TPS / Auto choke, Thermal sensor
C, A
C, A
C, A C, A C, A C, A C, A
C, A
At every 5000 Kms
28. Starter clutch bush kit for dry type
CL, R
CL,R
CL, R
29. General lubrication
L
L
L
L
L
L
L
L
30. Swing arm pivot pin lubrication
L
L
Lubricate at every 20000
31. Clutch switch cleaning
CL
CL
CL
CL
RECOMMENDED FREQUENCY
Sr.
No. Operation
Servicing
1st
750
2nd
5000
3rd
10000
4th
15000
5th
20000
6th
25000
7th
30000
Kms
Ist Free
500~750
2nd Free
4500~5000
3rd Free
9500-10000
Ist Paid
14500~15000
2nd Paid
19500~20000
3rd Paid
24500~25000
30~45
240
240
120 Days
120 Days
120 Days
Type of service, Kms limits
& No of Days
Steering Stem Bearing Cone Set
1
√
√
Rear Wheel Rubber Damper
1
√
√
Drive Chain Link Lock
1
√
√
Spark Plug
2 Nos.
√
√
Air Cleaner Element
1
√
√
Brake Pad
1
√
√
Valve Oil Seals
2
√
√
Cylinder Head Gasket
1
√
√
Starter Clutch Kit
1
√
√
Engine Silent Bush
2
√
√
Air Filter Cover ‘O’ Ring
1
√
Carb. Rubber Duct / Fuel Pipes
1
√
1
Item Description
Qty.
Engine Air Breather Tube
1
√
Brake Hose Pipe
1
√
Master Cylinder Cup & Dust Seal
1
√
Caliper Piston Seal & Dust Seal
1
√
Days
Note : Replacement of Parts at periodic interval is mandetary and on chargeable basis.
17
18
Note :
Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are
chargeable to customer.
* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of same
specifications is used, the frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
