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YR40.245

 

 

Y-Series 

12-28V,

 

40A,

 

S

INGLE 

R

EDUNDANCY 

M

ODULE

 

 

I

NDEX

 

 

 Page 

Page 

1.

 

Intended Use .......................................................3

 

2.

 

Installation Requirements...................................3

 

3.

 

Input and Output Characteristics .......................4

 

4.

 

Power Losses........................................................5

 

5.

 

Lifetime Expectancy and MTBF...........................6

 

6.

 

Terminals and Wiring..........................................7

 

7.

 

Replacing Units while the System is Running ....8

 

8.

 

Functional Diagram.............................................9

 

9.

 

Front Side and User Elements.............................9

 

10.

 

EMC....................................................................10

 

11.

 

Environment ......................................................11

 

12.

 

Protection Features ...........................................12

 

13.

 

Safety Features ..................................................12

 

14.

 

Dielectric Strength............................................ 12

 

15.

 

Approvals .......................................................... 13

 

16.

 

Fulfilled Standards............................................ 13

 

17.

 

Physical Dimensions and Weight ..................... 14

 

18.

 

Accessories ........................................................ 15

 

19.

 

Application Notes............................................. 16

 

19.1.

 

Recommendations for Redundancy.........16

 

19.2.

 

Inductive and Capacitive Loads................16

 

19.3.

 

Sidewards Installation Clearances............16

 

19.4.

 

1+1 Redundancy up to 40A......................17

 

19.5.

 

N+1 Redundancy, Example with 120A ....17

 

19.6.

 

Mounting Orientations ............................18

 

 

 

The information presented in this document is believed to be accurate and reliable and may change without notice. 
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. 

 

 

T

ERMINOLOGY AND 

A

BREVIATIONS

 

PE and 

 symbol

 

PE is the abbreviation for 

P

rotective 

E

arth and has the same meaning as the symbol 

Earth, Ground 

This document uses the term “earth” which is the same as the U.S. term “ground”. 

T.b.d.

 

To be defined, value or description will follow later. 

DC 24V 

A figure displayed with the AC or DC before the value represents a nominal voltage with 
standard tolerances (usually ±15%) included.  
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V) 

24Vdc 

A figure with the unit (Vdc) at the end is a momentary figure without any additional 
tolerances included.  

may

 

A key word indicating flexibility of choice with no implied preference 

shall

 

A key word indicating a mandatory requirement 

should

 

A key word indicating flexibility of choice with a strongly preferred implementation 

1+1 Redundancy 

Use of two identical power supplies in parallel to provide continued operation following most 
failures in a single power supply. The two power supply outputs should be isolated from each 
other by utilizing diodes or other switching arrangements. E.g. two 10A power supplies are 
needed to achieve a 10A redundant 
system. 

N+1 Redundancy 

Use of three or more identical power 
supplies in parallel to provide 
continued operation following most 
failures in a single power supply. All 
power supply outputs should be 
isolated from each other by utilizing 
diodes or other switching 
arrangements. 
E.g.: To achieve a 30A redundant 
system, four 10A power supplies are 
needed in a N+1 redundant system. 

N+1 

Redundancy 

 

1+1 

Redundancy 

 

AC

DC

AC

DC

Load

+

-

IN

OUT

IN

OUT

AC

DC

IN

OUT

IN

OUT

AC

DC

 

 

AC

DC

AC

DC

Load

+

-

IN

OUT

IN

OUT

 

Oct. 2013 / Rev. 1.0 DS-YR40.245-EN  
All parameters are specified at 24V, 40A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted 

www.pulspower.com   Phone +49 89 9278 0    Germany 

2/18

Summary of Contents for DIMENSION Y-Series

Page 1: ...ry voltage Due to the low power losses the unit is very slender and only requires 46mm width on the DIN rail Large connection terminals allow for a safe and fast installation The large international a...

Page 2: ...before the value represents a nominal voltage with standard tolerances usually 15 included E g DC 12V describes a 12V battery disregarding whether it is full 13 7V or flat 10V 24Vdc A figure with the...

Page 3: ...ed permanently with more than 50 of the rated output current Increase the side clearance to 15mm in case the adjacent device is a heat source e g another power supply See chapter 19 3 for other allowe...

Page 4: ...22A in overload voltage 6V or short circuit mode Reverse current max 1mA at 24V per input 40 C to 70 C Reverse voltage max 40Vdc voltage applied to the output continuously allowed Output capacitance t...

Page 5: ...equal current Power Losses typ 0 0 5 10 30 1 4 5 8W 40A 25 15 20 35 Output Current A 2 6 B 7 A 24V 25 C B 24V 60 C 3 V A QS40 set to 24V IIN UIN Output A V IOUT UOUT Variable Load 0 40A YR40 245 Input...

Page 6: ...r specification The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years 131 400h Any number exceeding this value is a calculated theoretical lifetime which can...

Page 7: ...60950 1 SELV b Use appropriate copper cables that are designed for minimum operating temperatures of 60 C for ambient up to 45 C and 75 C for ambient up to 60 C and 90 C for ambient up to 70 C minimu...

Page 8: ...structions Switch off circuit breaker 3a Remove plug 4 The plug prevents the cables from shorting Change power supply 1 or and redundancy module 2 Put the plug 4 back in Turn on the circuit breaker 3a...

Page 9: ...on the top side of the housing with a ring type terminal ring cable lug which is suitable for a M4 screw Connection of the chassis is optional and not required since the unit fulfils the requirements...

Page 10: ...defined limits Notes A test is not applicable according to EN 61000 6 2 since the device does not contain components susceptible to magnetic fields e g hall elements electrodynamic microphones etc EM...

Page 11: ...ed directly from the low voltage mains IEC 60664 1 4 3 3 2 1 Degree of pollution 2 IEC 62103 EN 50178 not conductive LABS compatibility The unit does not release any silicone or other LABS critical su...

Page 12: ...hm between housing and chassis ground terminal 14 DIELECTRIC STRENGTH The input and output voltages have the same reference are floating and have no ohmic connection to ground Type and factory tests a...

Page 13: ...ation Class I Div 2 T4 Groups A B C D systems U S A ANSI ISA 12 12 01 2007 and Canada C22 2 No 213 M1987 Suitable for use in Class 1 Zone 2 Groups IIa IIb and IIc locations Number of ATEX certificate...

Page 14: ...m The DIN rail height must be added to the unit depth 127mm to calculate the total required installation depth Installation clearances See chapter 2 Fig 17 1 Front view Fig 17 2 Side view Oct 2013 Rev...

Page 15: ...eways with or without utilizing a DIN Rail The two aluminum brackets and the black plastic slider of the unit have to be detached so that the steel brackets can be mounted For sideway DIN rail mountin...

Page 16: ...on the bottom 5mm on the left and right sides when the device is loaded permanently with more than 50 of the rated power Increase this clearance to 15mm in case the adjacent device is a heat source e...

Page 17: ...lies and four YR40 245 redundancy modules Fig 19 2 Wiring diagram n 1 Redundancy 120A output current L N PE 24V 40A Parallel Use Single Use DC OK Power Supply AC Input L N PE 24V 40A Parallel Use Sing...

Page 18: ...rve A2 Max allowed output current results in approximately half the lifetime expectancy of A1 Fig 19 3 Mounting Orientation A Standard orientation YR40 245 Redundancy Module OUTPUT INPUT Output Curren...

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