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YR40.245

 

 

Y-Series 

12-28V,

 

40A,

 

S

INGLE 

R

EDUNDANCY 

M

ODULE

 

 

 

1.

 

I

NTENDED 

U

SE

 

This redundancy module is designed for installation in an enclosure and is intended for the general use such as in 
industrial control, office, communication, and instrumentation equipment. 

This redundancy module can be used with any DIMENSION power supplies except the QT40 series. 

Do not use this redundancy module in equipment, where malfunction may cause severe personal injury or threaten 
human life. 

This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations. 

 

 

 

2.

 

I

NSTALLATION 

R

EQUIREMENTS

 

This device may only be installed and put into operation by qualified personnel. 

This device does not contain serviceable parts. 

If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to 
the factory for inspection. 

Mount the unit on a DIN-rail so that the input terminals are located on the bottom and the output terminals on the 
top of the unit. For other mounting orientations see de-rating requirements of chapter 19.6 in this document. 

This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do 
not cover the ventilation grid (e.g. cable conduits) by more than 30%! 

Keep the following installation clearances:  
40mm on top, 
20mm on the bottom,  
5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of the 
rated output current. Increase the side clearance to 15mm in case the adjacent device is a heat source (e.g. another 
power supply). See chapter 19.3 for other allowed clearances when used with the PULS DIMENSION series in a 1+1 
redundant configuration. 

 

WARNING

  Risk of electrical shock, fire, personal injury or death. 

-  Turn power off before working on the device. Protect against inadvertent re-powering. 
-  Make sure that the wiring is correct by following all local and national codes. 
-  Do not open, modify or repair the unit. 
-  Use caution to prevent any foreign objects from entering the housing. 
-  Do not use in wet locations or in areas where moisture or condensation can be expected. 
-  Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns. 

 

Notes for use in hazardous location areas: 

The redundancy module is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II 
Category 3 (Zone 2) environments and is evaluated according to EN 60079-0:2009 and EN 60079-15:2010. 

WARNING EXPLOSION HAZARDS!  

Substitution of components may impair suitability for this environment. Do not disconnect the unit unless power has 
been switched off or the area is known to be non-hazardous.  

A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the 
requirements of the EN 60079-15:2010. 

Oct. 2013 / Rev. 1.0 DS-YR40.245-EN  
All parameters are specified at 24V, 40A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted 

www.pulspower.com   Phone +49 89 9278 0    Germany 

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Summary of Contents for DIMENSION Y-Series

Page 1: ...ry voltage Due to the low power losses the unit is very slender and only requires 46mm width on the DIN rail Large connection terminals allow for a safe and fast installation The large international a...

Page 2: ...before the value represents a nominal voltage with standard tolerances usually 15 included E g DC 12V describes a 12V battery disregarding whether it is full 13 7V or flat 10V 24Vdc A figure with the...

Page 3: ...ed permanently with more than 50 of the rated output current Increase the side clearance to 15mm in case the adjacent device is a heat source e g another power supply See chapter 19 3 for other allowe...

Page 4: ...22A in overload voltage 6V or short circuit mode Reverse current max 1mA at 24V per input 40 C to 70 C Reverse voltage max 40Vdc voltage applied to the output continuously allowed Output capacitance t...

Page 5: ...equal current Power Losses typ 0 0 5 10 30 1 4 5 8W 40A 25 15 20 35 Output Current A 2 6 B 7 A 24V 25 C B 24V 60 C 3 V A QS40 set to 24V IIN UIN Output A V IOUT UOUT Variable Load 0 40A YR40 245 Input...

Page 6: ...r specification The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years 131 400h Any number exceeding this value is a calculated theoretical lifetime which can...

Page 7: ...60950 1 SELV b Use appropriate copper cables that are designed for minimum operating temperatures of 60 C for ambient up to 45 C and 75 C for ambient up to 60 C and 90 C for ambient up to 70 C minimu...

Page 8: ...structions Switch off circuit breaker 3a Remove plug 4 The plug prevents the cables from shorting Change power supply 1 or and redundancy module 2 Put the plug 4 back in Turn on the circuit breaker 3a...

Page 9: ...on the top side of the housing with a ring type terminal ring cable lug which is suitable for a M4 screw Connection of the chassis is optional and not required since the unit fulfils the requirements...

Page 10: ...defined limits Notes A test is not applicable according to EN 61000 6 2 since the device does not contain components susceptible to magnetic fields e g hall elements electrodynamic microphones etc EM...

Page 11: ...ed directly from the low voltage mains IEC 60664 1 4 3 3 2 1 Degree of pollution 2 IEC 62103 EN 50178 not conductive LABS compatibility The unit does not release any silicone or other LABS critical su...

Page 12: ...hm between housing and chassis ground terminal 14 DIELECTRIC STRENGTH The input and output voltages have the same reference are floating and have no ohmic connection to ground Type and factory tests a...

Page 13: ...ation Class I Div 2 T4 Groups A B C D systems U S A ANSI ISA 12 12 01 2007 and Canada C22 2 No 213 M1987 Suitable for use in Class 1 Zone 2 Groups IIa IIb and IIc locations Number of ATEX certificate...

Page 14: ...m The DIN rail height must be added to the unit depth 127mm to calculate the total required installation depth Installation clearances See chapter 2 Fig 17 1 Front view Fig 17 2 Side view Oct 2013 Rev...

Page 15: ...eways with or without utilizing a DIN Rail The two aluminum brackets and the black plastic slider of the unit have to be detached so that the steel brackets can be mounted For sideway DIN rail mountin...

Page 16: ...on the bottom 5mm on the left and right sides when the device is loaded permanently with more than 50 of the rated power Increase this clearance to 15mm in case the adjacent device is a heat source e...

Page 17: ...lies and four YR40 245 redundancy modules Fig 19 2 Wiring diagram n 1 Redundancy 120A output current L N PE 24V 40A Parallel Use Single Use DC OK Power Supply AC Input L N PE 24V 40A Parallel Use Sing...

Page 18: ...rve A2 Max allowed output current results in approximately half the lifetime expectancy of A1 Fig 19 3 Mounting Orientation A Standard orientation YR40 245 Redundancy Module OUTPUT INPUT Output Curren...

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