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PSG Controls, Inc.

LIMITED WARRANTY POLICY

PSG Controls, Inc. (Hereinafter referred to as "PSG") warrants the following:
Only cataloged products sold to distributors are warranted to the original purchaser, to 
conform with specifications furnished or approved by PSG, and to be free from defects in 
material and workmanship, for a period of one (1) year from the date of purchase, unless 
specified in writing for a different period.
Any PSG product that proves defective within the above described warranty period will 
be repaired or replaced (at PSG's option) free of any charge if returned to the PSG 
factory at 1225 Tunnel Road, Perkasie, PA. 18944 with transportation charges prepaid.  
Prior to returning this product to PSG, the purchaser shall give PSG notice in writing 
stating how this product fails to fulfill this warranty.  No product shall be accepted for 
repair or replacement without a required written notice and without prior written 
authorization and shipping instructions having been received by the purchaser from 
PSG.  Only PSG's factory is authorized to perform services under this warranty.
This warranty does not extend to any product that has been subjected to misuse, abuse, 
neglect, accidents, alterations, improper installation or use in violation of the printed 
instructions furnished by PSG.  This warranty neither applies to batteries nor 
deterioration of, nor damage to the product caused by the use of faulty batteries.  Final 
determination as to whether any product is actually defective rests solely with PSG.  
This warranty is expressly in lieu of all other agreements and warranties, expressed, 
implied, or statutory and PSG has no other obligations or liabilities in connection with this 
product.  In no event shall PSG's obligation or liability hereunder exceed the purchase 
price of this product.  PSG SHALL NOT IN ANY EVENT BE LIABLE FOR ANY 
INCIDENTAL OR CONSEQUENTIAL DAMAGES.  This warranty gives you specific legal 
rights, and you also have other rights which vary from state to state.  Some states do not 
allow the exclusion or limitation of incidental or consequential damages, or implied 
warranties, so the above limitations or exclusion may not apply to you.

Toll free technical assistance is available
via our technical hotline: 1-800-523-2558

Mon-Fri, 8:00 A.M. to 4:30 P.M. Eastern Standard Time?

 

   PSG Controls, Inc.

SETTING NEW STANDARDS IN TEMPERATURE CONTROLS

1225 Tunnel Road - Perkasie, PA 18944 - 215-257-3621 - Fax 215-257-4288

Web site - www.psgcontrols.com              E-mail - [email protected]

R

Diagnostic Mode:

Check Heating:
 **

Press and hold the up button until the heat 

  symbol appears on the LCD.  Within 4 seconds 
  the heat valve should be activated.
 

Note:  

Room temperature must be below the 

  Comfort Conditioning Heating Limit 
 85°F 

(29.5°C) 

  for heating to become active.
 

Check Cooling:
 **

Press and hold the down button until the 

  cool symbol appears on the LCD.Within 4 
  seconds the cool valve should be activated.
 

Note:

  Room temperature must be above the 

  Comfort Conditioning Cooling Limit 
  65°F (18.5°C) for cooling to become active.
  ** To check heating/cooling will depend on the 
  temperature or position of the season switch.

 

 

Press and hold the "up" and "down" buttons 
together until "DIAG" appears on the display.  
Release the buttons. 

Diagnostic mode will alternately display setpoint 
and room temperature every 8 seconds.  
The current setpoint is displayed with the °F and 
"PRESS    OR    TO SET".

The room temperature is displayed without the 
°F and "PRESS    OR    TO SET".  Both setpoint 
and room temperature displays will indicate the 
fan speed activity and "DIAG".

TROUBLE SHOOTING TESTS (2-Pipe System)

Voltage:

 When using a voltmeter across "Gray" and "Red", the  

 

   

voltage must be 24VAC.

To Check Continuity:

  (Using a Voltmeter with all loads connected)

Cooling:

  supply pipe aquastat or season change switch to cool

A) 

When thermostat is calling for Cooling and Low Fan, meter  

 

 

should read 24VAC from "Gray" to "Orange" and from "Gray"  

 

 

to "Green".  When Cooling is deactivated, meter should read  

 

 

0VAC from "Gray" to "Orange" and from "Gray" to "Green".

B)

 When thermostat is calling for Cooling and High Fan, meter  

 

 

should read 24VAC from "Gray" to "Orange" and from "Gray"  

 

 

to "Yellow w/Red Stripe".  When Cooling is deactivated, meter  

 

 

should read 0VAC from "Gray" to "Orange" and from "Gray" to  

 

 

"Yellow w/Red Stripe".

Heating:

  supply pipe aquastat or season change switch to heat

A) 

When thermostat is calling for Heating and Low Fan, meter  

 

 

should read 24VAC from "Gray" to "Orange" and from "Gray"  

 

 

to "Green".  When Heating is deactivated, meter should read  

 

 

0VAC from "Gray" to "Orange" and from "Gray" to "Green".

B)

 When thermostat is calling for Heating and High Fan, meter  

 

 

should read 24VAC from "Gray" to "Orange" and from "Gray"  

 

 

to "Yellow w/Red Stripe".  When Heating is deactivated, meter  

 

 

should read 0VAC from "Gray" to "Orange" and from "Gray" to  

 

 

"Yellow w/Red Stripe".

Up

Button

Heat

Symbol

°F/°C

Down

Button

Cool

Symbol

Change

Scale

°F/°C

Up 

Button

HIGH

LOW

AUTO

ECONOMY

°F/°C

Down

Button

Current Setpoint

Display

HIGH

LOW

AUTO

ECONOMY

°F/°C

Room Temperature

Display

HIGH

LOW

AUTO

ECONOMY

°F/°C

Economy Mode

Display

HIGH

LOW

AUTO

ECONOMY

Up 

Button

Fan

Button

°F/°C

Down

Button

To deactivate the diagnostic mode, press the 
"fan" button until the fan activity pointer moves 
to "ECONOMY".  "DIAG" will disappear from 
the display.  Diagnostic mode can also be 
deactivated by changing the °F/°C slide switch.  
Press the "fan" button again to return to 
operating mode. 

4

Summary of Contents for HS-4024U

Page 1: ...S USE WIRE NUTS ON ALL WIRE CONNECTIONS User Note The top of this unit will become warm to the touch This is a normal operation Internal heating is employed to continuously convect air upward through the thermostat thereby improving room air temperature measurement Direct conflict with a downward ceiling fan or system fan air flow may result in false temperature reading Locate thermostat to avoid ...

Page 2: ...wing fan functions Continuous HIGH speed fan Continuous LOW speed fan AUTO on off with automatic speed change ECONOMY fan function sequence with auto as the starting point Change Scale Units Slide the F C switch to the left to display F Slide the F C switch to the right to display C When the F C switch is invoked the thermostat will reset and display the default setpoint in the selected scale The ...

Page 3: ...AC from Gray to Yellow B When thermostat is calling for Heating meter should read 24VAC from Gray to White When Heating is deactivated meter should read 0VAC from Gray to White C When thermostat is calling for High fan meter should read 24VAC from Gray to Yellow w Red Stripe When High fan is deactivated meter should read 0VAC from Gray to Yellow w Red Stripe D When thermostat is calling for Low fa...

Page 4: ...l the heat symbol appears on the LCD Within 4 seconds the heat valve should be activated Note Room temperature must be below the Comfort Conditioning Heating Limit 85 F 29 5 C for heating to become active Check Cooling Press and hold the down button until the cool symbol appears on the LCD Within 4 seconds the cool valve should be activated Note Room temperature must be above the Comfort Condition...

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