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Trouble-Shooting

 

 
How the Patented ProSpot System works:  

Starting from the Computer Brain, a signal is sent from the left & right side, thru the L & R Grey 
Base Frame Wire Harness (white lead), Locking Post wire harness to the Lower rear Cable 
Knuckle connector, to inside Barbell Cable to the Sensor on the Barbell. When skin contacts is 
made with Barbell Sensors, the signals return to the Computer Brain, at which a 12-volt charge 
is sent via the Base Frame Wire Harness to the contact strips in the Locking Post to the 
solenoids, to release the spring loaded Slider Block Locking Pins when the Barbell is lifted, 
allowing the Barbell to move up and down. When skin contact with Barbell Sensor is broken by 
either hand, the Computer Brain reads this and stops the 12-volt charge to the solenoids, at 
which time, the spring loaded Locking Pins instantaneously engages the hole on the Guide Post 
and locks the Barbell from any downward movement.        
 

Trouble Shooting of ProSpot Systems 

 

ALWAYS REMEMBERAfter performing any service on the unit, RESET the Computer on your 
ProSpot system before using it. Just unplug the power supply Electronic Box, wait 30 seconds 
and plug back in. Resetting the Computer allows it to recalibrate and work to its greatest 
efficiency. 

 

Electrical Service Inspection Checklist: 

1.  Check for proper functioning of wall receptacle. (Test plug for power) 

a.  If bad, find new AC power supply. 

 

2.  Check wall transformer connection to Electronic Box. Should not be bent or loose. 

a.  If bad, replace Electronic Box. 

 

3.  Check for green flashing light, the indication power to Electronic Box. 

a.  If no green light, test 12V Wall Adapter for 12-17 volts output. If voltage is less 

or none, replace 12Vpower supply. 

 

4.  Inspect white connectors from Base Frame Wire Harness connection on Electronic Box 

for loose wires. 

a.  If loose, plug in tight. 
b.  If broken, replace Base Frame Wire Harness. 

 

5.  Inspect Base Frame Wire Harness for possible pinching in frame during assembly. 

a.  Replace Base Frame Wire Harness if damaged or defective. 

 

6.  Inspect Base Frame Wire Harness connection to Locking Post Wire harness. 

a.  If loose, plug in tight. 
b.  If broken, replace Base Frame Wire Harness or Locking Post Wire Harness. 

 

7.  Inspect Locking Post Wire Harness connection to Contact Strips. 
            a. If loose, plug in tight. 

b. If broken, replace Locking Post Wire Harness. 
c.  Inspect Locking Post Wire Harness plug in connector to Lower Cable Knuckle. 
d.  If loose, plug in tight. 
e.  If broken, replace Locking Post Wire harness. 

 

8.  Check contact points of Sensor Weight Bar. 

a.  If no contact, adjust Sensor Collar closer. So that sensor Collar pin makes better 

contact with metal plate on Cable Knuckle.  

 

Page 18 

Summary of Contents for Fusion SSG

Page 1: ...rospot Fitness Touch Sensor Technology Owner s Manual Table of Contents Assembly instructions pages 2 6 Diagrams pages 7 12 User Instructions pages 13 16 Maintenance page 17 Trouble shooting pages 18...

Page 2: ...Wrench 5 mm Allen Wrench Philips Screw Driver Scissors Razor knife Floor Padding such as cardboard to avoid scratching your floor during assembly HAND TIGHTEN all bolts DO NOT fully tighten bolts unti...

Page 3: ...6 Now install 27 Large Double Groove Pulley between 24 26 Inside Outside Connecting Plates according to diagram 2 When installing make sure 58 Weight Bar Cable Knuckles connected to 41 57 Barbell Cab...

Page 4: ...vided 3 Now slide the two bolts from the 143 Electronic Box Locating Board thru holes and secure with 90 flat washers and 91 lock nuts 4 Remove 1 2 140 Weight Stack Plates and Top Plate from their car...

Page 5: ...hey will retract back into unit Now have your assistant slide end of the 46 Sensor Weight Bar thru holes in knuckles on each side Note There is a key slot cut out in Cable Knuckle for a metal pin on S...

Page 6: ...right Locking Post Cover 5 Add 45 Clip to 47 Lat Cable 6 Add 45 Clip to 137 Low Row Cable and connect 133 Bench Cable 7 Now according to the diagram 4 install 129 Plastic Spacing Sleeves 62 Foam Roll...

Page 7: ...SSG Main Frame Assembly Diagram 1 Page 7...

Page 8: ...SSG Front Upright Assembly Diagram 2 Page 8...

Page 9: ...SSG Rear Frame Assembly Diagram 3 Page 9...

Page 10: ...SSG Bench Assembly Diagram 4 Page 10...

Page 11: ...SSG Fully Assembled Diagram 5 Page 11...

Page 12: ...SSG Weight Stack Assembly Diagram 6 Page 12...

Page 13: ...d consult your physician 3 Keep small children and others at a safe distance from all moving parts The up and down movement of the weights can be dangerous Never allow your fingers toes hair other bod...

Page 14: ...cking knob located at the top of each Front Folding Uprights side frames and fold in and lock into hole on selector plate Never perform exercises while sides are folded To unfold 1 Release locking kno...

Page 15: ...city Bench Operation The back seat pad adjusts from flat to incline position To adjust raise pad and allow the pad lever to lock in place The seat pad has two positions flat and incline Use the handle...

Page 16: ...a high low cable pulley The high pulley can be used with the bench in the upright or lowered position The lower cable pulley is accessible when the bench is raised and locked When using the lower cab...

Page 17: ...he SSG is recommended for climate controlled environments Outdoor use is not recommended and will void the warranty Carefully inspect machine before each use to determine that it is free from defects...

Page 18: ...its greatest efficiency Electrical Service Inspection Checklist 1 Check for proper functioning of wall receptacle Test plug for power a If bad find new AC power supply 2 Check wall transformer connec...

Page 19: ...able Knuckle assembly 2 Check Wire Harness for defective wire Continuity test Symptom One side of system will not unlock Solution 1 Check Double Cable Pulleys for free movement 2 Check connections fro...

Page 20: ...ck selector pin 1 20 V Shape Rubber Bumper Ring 6 62 Foam Roller 6 21 Right Locking Block Assembly 1 63 Roller Support Tube 2 22 Locking Block Slider Sleeve 4 64 Screw Down Pull Pin 3 23 Right Locking...

Page 21: ...Electronic Box 1 103 Socket Button Head Cap Screw M10 50 2 145 12v Power Supply 1 104 Hex Head Bolt M12 15 2 146 Round Inner Plug 45mm 8 105 Hex Head Bolt M6 65 2 147 Spring Clamp Holder 2 106 Hex He...

Page 22: ...us at PROSPOT Fitness Inc Attn Warranty Service 2000 Newpoint Pl Pkwy Ste 500 Lawrenceville GA 30043 Office 770 446 9299 Fax 770 446 7213 If your ProSpot Fitness system needs service please contact f...

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