ProMinent Aegis-II Assembly And Operating Instructions Manual Download Page 97

Page: 97 / 102

Using the USB Port

Page 97 of 102

Program file
AP16101399.hex
Running:16.10.13.00
NEWPGM OLDPGM

BACK

Program file
AP16101399.hex
Running:16.10.13.00
LOAD

BACK

Erasing
Program memory

Loading
AP16101399.hex
Record# 0

USB drive active
Offline, All STOP

LOG

UPDATE

CONFIG

Configure file
No file found
SAVE=capture config:
SAVE

BACK

13.2 Firmware Upgrade using USB

If necessary, your controller can have the firmware upgraded. Firmware is a set of instructions which tell the
controller CPU how to operate.

1- Obtain the hex file from Prominent and insert thumb drive with the new file into the USB port located behind

the Communication panel. See section 13 Capturing Data.

2- Press

, UPDATE

3- The display shows the current hex file in use.

“NEWPGM” is a list of hex programs on the drive.

If NEWPGM is not a choice,

there are no compatible hex files on the USB drive.

“OLDPGM” is a list of hex programs on

the Aegis. If OLDPGM is not a choice,

there are no other backup hex files in the Aegis memory.
Choose New or Old to see a list of hex files.

4- Press

to scroll through the list of hex files. Press

F1,

Load

to install the new

hex file.

Remove the USB drive when prompted.

NOTE: OLDER FIRMWARE VERSIONS USE STEP 6.

6- The firmware is copied to the controller. When

complete Aegis will notify you to remove the USB
drive.

7- After you remove the drive, the controller will erase

the existing firmware and install the new one.

8- Once the new firmware is installed, the controller

will restart.

13.2.1 USB

–

Save or Load the Program

A program is a list of instructions that the user can edit. Set-points, calibrations, names of I/O are all saved in the
program.

13.2.1.1 Saving to the USB

1- To

save

a copy of your current program onto a USB drive, insert a USB into the USB port located behind

the Communication panel. See section

13 Capturing Data.

2- Press

Config

3- If you have not previously saved a program on this USB you can only

SAVE

a copy to the USB.

USB drive active
Offline, All STOP

LOG

UPDATE

CONFIG

Hardware startup

Now…………

Copying…

Program file
AP16101399.hex

0.02% Complete

Copying…

OK. Ready to program
Remove USB drive

100.00% Complete

Program file
OK. Ready to program
Remove USB drive

Summary of Contents for Aegis-II

Page 1: ...ng instructions DULCOMETER Aegis II Cooling Tower and Boiler Controller Use your Tablet or Smartphone I m WiFi ready Please carefully read these operating instructions before use Do not discard this manual The operator shall be responsible for any damage caused by installationor operating errors Technicalchanges reserved ...

Page 2: ... Power In and Relay Output Termination 31 6 3 6 Frequency Output Termination 34 6 3 7 Wiring sensors to the controller 34 6 3 8 Temperature Input H 36 6 3 9 Sensor Driver Cards 36 6 3 10 Dual Serial Input card CTFs LPR DP 37 6 3 11 Dual CT Conductivity Temperature 38 6 3 12 Dual pH ORP Temp Driver 39 6 3 13 ORP pH Temp mA Input card 41 6 3 14 Dual 4 20mA Input Driver 43 6 3 15 Connection of Ampero...

Page 3: ...NFIGURE A RELAY 65 10 4 NAMING THE OUTPUT 66 10 5 CONFIGURING A BLOWDOWN RELAY 67 10 6 CONFIGURING A FEED RELAY 67 10 6 1 Feed Based on a Water Meter 68 10 6 2 Feed Based on a Sensor 68 10 6 3 Feed Based on Bleed and or Feed 69 10 6 4 Feed Based on Percent Time Base Feed 70 10 6 5 Feed Based on a Sensor with Event Control 70 10 6 6 Set up a relay using the Feed mode with an oxidant sensor ORP or a...

Page 4: ...R TYPE 91 11 5 PASSWORDS LOGIN LOGOUT 91 11 5 1 How to Set Keypad Password 91 11 6 ACTIVITY LOG 91 11 7 DIAGNOSTICS 92 11 8 CONFIGURATIONS 93 12 CONTROLLER TECHNICAL DATA 93 12 1 FUSE SPECIFICATION 93 12 2 CONTROLLER SPECIFICATIONS 94 12 3 SENSOR SPECIFICATIONS 95 13 USING THE USB PORT 96 13 1 CAPTURING DATA 96 13 2 FIRMWARE UPGRADE USING USB 97 13 2 1 USB Save or Load the Program 97 13 3 E MAIL R...

Page 5: ...bility 1 Operating Concept There are two manuals associated with the Aegis II controller the Assembly and Operating Instruction manual and a Browser manual The Browser manual covers all Ethernet and WiFi communications and how to program the unit via a PC tablet or Smartphone Most programming operations are more easily performed in this manner 1 1 The Front Panel The AEGIS II uses an OLED Organic ...

Page 6: ...he same as the password used in the Ethernet or Wi Fi browser connection See 11 2 2 Keypad Passwords Key Function Confirmation in the menus Confirms and saves any changes Back to the HOME display or to the previous menu Enables direct access to all of the controller s setting menus Enables direct access to the controller s calibration menu from the HOME display Start Stop all control outputs from ...

Page 7: ...n alarms The SETPNT button F3 allows the user to edit the set point of any enabled relay using set points Name of menu item Jump to chapter Home ª Return to the default display See below Adjust Set points ª Chapter 10 6 2 Feed Based on a Sensor Prime Force ON ª Chapter 10 14 Prime Force On a Relay Water Meter Setup ª Chapter 9 10 1 Configure a Digital Input as a Water Meter Adjust Alarms ª Chapter...

Page 8: ...ss MENU 2 Use Up Down Arrows to navigate to System then press OK 3 Scroll to Diagnostic then press OK 4 Scroll to System Diagnostic then press F1 ADJUST 5 Use UP Down Arrow keys to select what to display on Top Left OLED Screen maximum of six parameters can be displayed on OLED then press F1 SELECT you should see a square box appear in front of your selection 6 Press F2 NEXT Mid Left should appear...

Page 9: ...de for the Aegis II DULCOMETER AEGIS II Cooling Tower and Boiler Controller AGIb Version US North America EU Europe Execution 00 with PM logo 01 without PM logo Operation Voltage 6 100 240 V 50 60 Hz Communication Interface L0 LAN LB LAN Bluetooth not currently available Jan 2017 W0 LAN WLAN WiFi BW LAN WLAN WiFi Bluetooth not currently available Jan 2017 Application pre setting 00 none B0 Boiler ...

Page 10: ...ensate cond temp relay CC condensate cond temp monitor CO cooling tower cond temp rel CM cooling tower cond temp mon PP dual cooling tower ph con P2 dual cooling tower ph mon RR dual orp control O2 dual orp monitor OP orp and ph control MM orp and ph monitor DC dual corrosion rate II dual 4 20ma in isolated 1con I3 dual 4 20mA in isolated 2con I4 dual 4 20mA in isolated mon OO dual 4 20ma output S...

Page 11: ...e MA mV temp mA moduke Expansion Slot 3 input I J 00 none BM dual boiler cond w bd rel B2 dual boiler cond monitor BB condensate cond temp relay CC condensate cond temp monitor CO cooling tower cond temp rel CM cooling tower cond temp mon PP dual cooling tower ph con P2 dual cooling tower ph mon RR dual orp control O2 dual orp monitor OP orp and ph control MM orp and ph monitor DC dual corrosion r...

Page 12: ... vers 1 one US version 115V 2 two US version 115V 3 three US version 115V 4 four US version 115V 5 five US version 115V Pre wired power rel box output 0 none e g European vers Outputs inhibitor Boiler feed 0 None 1 One 2 Two Biocide Outputs 0 none 1 one 2 two 3 three Hardware extension 0 without Approval 00 UL MET CSA 01 CE Documentation Language future DE German EN English ES Spanish FR French BG...

Page 13: ...HR Croatian HU Hungarian IT Italian JA Japanese KO Korean LT Lithuanian LV Latvian NL Dutch PL Polish PT Portuguese RO Romanian SK Slovakian SL Slovenian SR Serbian SV Swedish RU Russian TH Thai TR Turkish ZH Chinese Table 3 Product Identification Code for the Aegis II ...

Page 14: ... information on the technical data and functions of the product as well as detailed safety information and are provided as guidance for the installer and operator The safety information and notes are categorized according to the following scheme A number of different symbols are used to denote different situations The symbols shown here serve only as examples ...

Page 15: ...he hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that up to date safety data sheets are available as well as for producing an associated hazard assessment for the workstations affected Correct sensor operation Damage to the product or its surroundings x Correct measuring and metering is only possible if the sen...

Page 16: ...not apply to goods that become defective for the reason of a Unsuitable or unreasonable use b Faulty assembly installation or servicing by the purchaser or any third party c Faulty or careless handling 4 5 Users Qualifications WARNING Danger of injury to inadequately qualified personnel The operator of the plant device is responsible for ensuring that the qualifications are fulfilled If inadequate...

Page 17: ...and recognize possible hazards based on his her training knowledge and experience as well as knowledge of pertinent regulations The assessment of a person s technical training can also be based on several years of work in the relevant field Electrician Electricians are deemed to be people who are able to complete work on electrical systems and recognize and avoid possible hazards independently bas...

Page 18: ...4 20mA analog input One analog temperature input Temperature compensation for the pH and conductivity sensor signals Output Relays On Off Time Modulated Pulse Width Modulation or PID controller using any all of the following line voltage relays 2 unpowered dry contacts 3 or Solid State DC contacts 4 Currently 1 operating language Saving and transfer cloning of controller configuration via USB Upgr...

Page 19: ...ow vibration installation Avoid direct sunlight Permissible ambient temperature of the controller at the installation location 20 to 60 C 4 to 140 F at max 95 relative air humidity non condensing Take into consideration the permissible ambient temperature of the connected sensors and other components The controller is only suitable for operation in closed rooms If operated outside the controller m...

Page 20: ...all bracket downwards 2 to clear the housing and tilt it out 3 4 Use the wall bracket as a drilling template to mark the positions of 4 drill holes 5 Drill the holes Ø 8mm 5 16 depth 50mm 1 96 1 Screw the wall bracket into position using the washers provided If needed use the wall anchors provided 2 Hook the bottom of the housing 1 into the wall bracket 3 Lightly press the housing at the top 2 aga...

Page 21: ...isture and potential corrosion Moisture at the contact points can interfere with the operation of the controller WARNING Safe operating status Both hardware and software safety precautions must be taken to ensure that the Aegis II adopts a safe operating condition in the event of a fault Use limit switches mechanical locks and other appropriate safety devices During installation the device must no...

Page 22: ...Mounting and Installation Page 22 of 102 6 3 1 Specification of the cable grips and conduit entries Figure 8 All Dimensions in millimeters mm ...

Page 23: ...onnector Body 5 Nut 6 3 2 Sensor Seals and Termination Procedure Select the correct fitting seals for the controller s cable openings Seal the open holes with blanking plugs in the cord glands as shown This is the only way to ensure an acceptable air and moisture seal Non sealing dust caps are not effective for preventing non warranty damage from moisture corrosion or insects ...

Page 24: ... the clamping nuts of the threaded connections so that they are properly sealed x Place the upper section of the housing onto the lower section of the housing Check for wires on the perimeter x Manually tighten the housing screws x Check once again that the seal is properly fitted The x degree of protection IP 65 can only be assured if the cover mounting is correct 6 3 4 General Layout and Termina...

Page 25: ...red AC DC Relay R4 Unpowered AC DC Relay R5 Unpowered DC Contact P9 Unpowered DC Contact P8 Unpowered DC Contact P7 Unpowered DC Contact P6 Digital Input V NAMUR Intrinsically safe Digital Input U NAMUR Intrinsically safe Digital Input T Digital Input S Digital Input R Digital Input Q Digital Input P Digital Input O 4 20mA Input G Temperature Input H Serial Input B CTFS LogR other Serial Input A C...

Page 26: ...Mounting and Installation Page 26 of 102 Figure 14 Aegis II overall location of major components ...

Page 27: ...Mounting and Installation Page 27 of 102 Figure 15 Aegis II motherboard general arrangement ...

Page 28: ...Mounting and Installation Page 28 of 102 Figure 16 Main PC board Input Wiring diagram ...

Page 29: ...Mounting and Installation Page 29 of 102 Figure 17A Main PC board Output Wiring diagram Part 1 Relays R3 through P9 ...

Page 30: ... tied together through the printed circuit board as shown in the schematic 17B The hot Line wire does not link with the other L terminals until after it passes through the main fuse F3 Main power is terminated on the bottom rung of the Power block marked IN in figure 17C See section 6 3 5 Power In and Relay Output Termination Figure 17C Relays R1 R2 and the Power block ...

Page 31: ...rd Line Neutral Ground Figure 18 Power Relay section Note The terminal connectors have been removed from Figure 19 Power Figure 20 Factory installed relays R3 4 and 5 for clarity See them in Figure 23 Block Power Input power is fed through the circuit board to the Relay Fuse located above the Power block then back to the Power block s three output terminals See Figure 19 The main circuit board und...

Page 32: ... R5 Using an External Power Supply Figure 23 Terminating R1 R2 6 3 5 3 Wiring Relays R1 and R2 for a Motor Operated Valve Motor Operated valves typically have two hot wires a neutral and a ground The two hot wires will be terminated on the NO and NC terminals The NO terminal will open the valve when the controller turns on the output relay The NC terminal will close the MOV when the controller tur...

Page 33: ...e COM terminal black wire A second wire red on the NO terminal is the switched output to a pump solenoid alarm light etc The neutral and ground wires are not terminated in the controller Figure 26 Using external power 6 3 5 6 Wiring Motor Operated Valves MOV to Relays R3 R5 Motor Operated valves typically have two hot wires a neutral and a ground The two hot wires will be terminated on the NO and ...

Page 34: ...ill start or stop a pump The pump frequency will then be determined manually at the pump 6 3 6 1 Using a Universal Control Cable on a Pulse Output Relay Prominent pumps using the Universal Control cable will terminate using the brown black and white wires as shown in Figure 30 This connection is not polarity sensitive The black is common The white is the pulse signal The brown wire is for pause en...

Page 35: ...to 4 20mA This input is not used for Pyxis or Little Dipper sensors as well All of these sensors require the 4 20mA expansion input card covered in the next section The 4 20mA loop input at G can be powered by the Aegis II controller or from the signal source Figure 32 shows examples of both In both examples the red wire is the and the black wire is the The on board power example shows us acquirin...

Page 36: ... watermeter information and termination examples refer to Prominent publication Industrial Watermeters Contact Head and Paddlewheel Specification A7 This document can be downloaded from the Prominent us web site Enter watermeter in the search box and press enter Click on the document to download it 6 3 9 Sensor Driver Cards The following sections identify wiring diagrams of the sensor driver cards...

Page 37: ...Log R corrosion rate sensors and differential pressure sensors may be used with these inputs Sensor reports analog value in a serial signal Maximum distance from sensor to driver card is 30 meters Terminals are color coded for ease of connection R red B black and G green Figure 36 Dual Serial Driver Figure 38 CTFS sensor Conductivity Temperature Flowswitch Serial Figure 37 Dual Serial Input Driver...

Page 38: ... LM335 10mV K Pt100 or Pt1000 temperature sensors No other conductivity sensors will match the input circuitry Temperature can be used for display control or compensation Do not exceed 30 meters 100 feet of cable length FOOTNOTE 1 LM335 is our SGT sensor pn 1051507 NOTE The Prominent Toroidal conductivity sensor emits a 4 20mA signal and therefore requires a 4 20mA input driver NOTE To lengthen a ...

Page 39: ...ill work if mV is in the range of 1 000mV The pH ORP or temperature Pt100 or Pt1000 only sensors can be extended a maximum of 10 meters 30 feet from the controller For longer distances use a 4 20mA sensor transducer and a 4 20mA input card The temperature input sensor can be an LM335 10mV K sensor or either a 100 or 1000 RTD Temperature can be used for display control or compensation If an electri...

Page 40: ...ion or remove the jumper when connecting potential equalization is equalization Solution Ground used also called liquid potential or solution ground is if the is interfered by the For example a be caused by inter or to insuffi of electrical equalization not this disturbance it its on the Therefore it is the of the dis potential Figure 46 Dual pH ORP input Driver Connections Table 7 Dual pH ORP Tem...

Page 41: ...es of cable In doing so ensure that individual threads of the bare wire shielding do not come into contact with the inner conductor 6 3 13 ORP pH Temp mA Input card The purpose of the card is to have pH and Free chlorine on one driver card Any 2 wire pH sensor will work if the mV pH is 59 1 Any 2 wire ORP will work if mV is in the range of 1 500mV The pH ORP or temperature Pt100 or Pt1000 only sen...

Page 42: ...lization electrode is used the default wire jumper on XE3 must be removed before connecting the potential equalization electrode to input XE3 2 If not using a potential equalization electrode leave the default jumper in place FOOTNOTE 1 LM335 is our SGT sensor pn 1051507 Table 9 pH ORP Temp 4 20mA Input Sensor Connections Figure 51 pH ORP Temp 4 20mA Input Driver connections Figure 52 Prominent In...

Page 43: ...elded stranded cable is best for long distances Figure 54 Dual 4 20ma Input driver 6 3 15 Connection of Amperometric Sensors ProMinent amperometric sensors can be terminated to a 4 20mA input driver card Connect the sensor as described in section 6 3 14 Dual 4 20mA Input Driver Note if connecting a non powered sensor to G input you will need to use 15VDC power supply from either one of the digital...

Page 44: ...ice analyzer PLC etc connects to the IN terminal and the wire to the GND Figure 57 Two wire remotely powered Analog input Analyzers and computer systems DCS PLC etc typically have 120VAC Therefore signals from these devices can be powered from them However the signals often have the option to allow the current loop to be powered from the receiving end In this case the receiving end is this control...

Page 45: ...The loop is powered by the driver card Scale to any engineering units forward or backward Examples 4mA 200 GPM and 20mA 0 GPM 4mA 32 F and 20mA 212 F 4mA 500mV and 20mA 500mV Can be used for proportional control of a pump or analog valve Can be used as a process variable to a DCS or chart recorder The dual 4 20mA output driver is equipped with onboard power which is used to power or excite the out...

Page 46: ...Commissioning Page 46 of 102 Figure 61 Illustration of the various communication ports and modules 7 Communication 7 1 Diagram of the Communication Modules ...

Page 47: ...variables are there x Is there an in line batch or circulation process planned x Should the controls operate as ON OFF proportional or PID control x Which control variables are there x What control parameters are necessary x How should the feeders and actuators be controlled x How should any mA inputs or outputs be configured x Are there chemicals to be fed using timed feed or a fluorescent marker...

Page 48: ... enable additional sensors if desired 7 Press ESC Escape to exit Note If you enable a Serial Conductivity sensor CTFS the temperature and flowswitch need to have input letters assigned to them at that time This is done at the factory when CTFS sensors are ordered with the controller If you add a second CTFS in the field use the Enable CTFS Sensor instructions below WARNING Sensor run in period Thi...

Page 49: ...escriptor Once you have enabled an input or output naming is helpful in avoiding programming mistakes Choose a name that describes the sensor so that when multiple sensors of the same type are on the same controller or process it is easy to tell them apart An abbreviation of the application is recommended e g pH Tower 2 This procedure is the same for all I O points Inputs and Outputs digital and a...

Page 50: ... the sensor type 1 Press MENU 2 Scroll up to System Press OK 3 Scroll down to Set Sensor Type Press OK 4 Scroll down to the 4 20mA input where the sensor is connected Press F3 SELECT 5 Scroll down until you see the type of sensor you have and press OK 6 Press F1 to select the probe range 7 Use the up down arrows to change the range as needed Press F2 SELECT to save Press ESC 9 5 Analog Sensor Clea...

Page 51: ...P probes With the probe connected to the controller by means of the probe cable taking care that connectors and cable remain absolutely dry dip the probe into a redox ORP standard solution e g of 465 mV The reading should reach or exceed this value within not more than 30 seconds If the reading rises rather sluggishly or falls short more than 20 mV clean the probe as described in Section 4 and rep...

Page 52: ...ural ageing even if handled correctly Depending on the application a service life of between 6 months and maximum of several years may be expected In individual cases particularly when extreme service conditions are involved their lifetime may be reduced to a matter of days Subject to technical alterations 9 5 5 Calibration Notes Temperature Compensation Conductivity sensors should always be tempe...

Page 53: ...to switch back to the other mode or select reset to factory calibration 3a Single Point Calibration Edit the value and press F1 to SAVE Choose F1 again to calibrate another sensor or press ESC to exit OR 3b 2 Point Calibration Place the sensor into a known value sample or pH buffer i e 7 00 pH buffer Adjust the reading until it is equal to the wet test or buffer Press F1 to continue to the NEXT bu...

Page 54: ...croll down to the sensor you wish to calibrate Press OK 3 Get a sample and run a DPD test Use the timer on the screen Press F1 DPD to start the clock 4 When the timer reaches the limit for your test read the test value and enter it here using the arrows Press F1 to SAVE the change 5 Use the MORE button to reset the input to factory default 6 The controller should accept the value and show the Sens...

Page 55: ... alarm before alerting the operator This feature is most helpful in applications where trapped air or other conditions cause the sensor reading to spike occasionally but it is normal operation for that process Without the delay the controller would have frequent nuisance alarms that would require acknowledgement by the operator This option is in minutes and adjustable from the alarms menu See belo...

Page 56: ...the alarm off Press F2 ALMOFF If you wish to edit the delay press F3 DELAY Use the arrows to edit the time in minutes and seconds and press F1 to SAVE 9 9 Analog Sensor Diagnostics 1 Press MENU 2 Scroll up to I O Status and press OK 3 Use the arrows to find the I O point you wish to evaluate and press OK 4 Press F3 MORE to see the first Diagnostic for this sensor 5 Press the down arrow to scroll t...

Page 57: ...iagnostic press F1 x Use Up Down Arrow keys to navigate to desired 4 20mA Input I O then press F3 x Diagnostic 1 sensor Type CLE3 Chlorine CBR Bromine CGE Oxidant CLO Chlorine CTE Chlorine Fluorescent PAA Peracetic pH Sensor ORPO Sensor Temperature Toroidal Conductivity x Diagnostic 2 sensor Raw value 11 99mA 66 6 Amperometric sensors use 4 16mA for min and max range x Diagnostic 3 Gain changes ba...

Page 58: ...tic 12 if sensor connected it will display Sensor OK Connected if no sensor connected to terminals Sensor disabled Disconnected x Diagnostic 13 will display phantom input Temperature value and also if the Thermal flow switch is ON OFF In this example Flow value should be higher than 960 to display Flow ON Note Sensor Value Raw x GAIN OFFSET For example 235x8 5 0 1998uS about 2000uS ...

Page 59: ... press OK 4 Scroll to select the desired input O through V and press F3 5 Press F3 again to switch from METER to CONTACT if necessary then press OK 6 Press MENU 7 Scroll to Water Meter Setup then press OK 8 Scroll down to your meter then press OK 9 Use F3 to switch to Vol Contact if necessary then use Up Down and Left Right arrow keys to set gallon per contact or to adjust the K factor then press ...

Page 60: ...ample A For pulse output relays use example B 1 Press MENU 2 Scroll to Set Feed Mode then press OK 3 Scroll to the desired relay Press OK 4 Select the Feed Mode type Water Meter and press OK 5 Scroll to select the meter and press F1 to Select and then OK 6 Use arrow keys to edit the measure value 7 Press the F1 key OTHER to move to the Feed volume value 8 Set the relay ON time in seconds or a PPM ...

Page 61: ...og input 4 Scroll down to Configure and press OK 5 If the sensor is not currently being used to control a relay you can disable it Scroll down to Disable and press OK 6 If the sensor is in use by a relay scroll down to Used by I O to see which relay is using the sensor Press ESC Escape Inputs linked to outputs cannot be disabled If necessary use the next sections to unlink the output then return t...

Page 62: ... Set Feed Mode if used to control a pump or Set Blowdown Mode if the relay is used for bleed Press OK 3 Examples of each type 4 Scroll down to the relay indicated in the In Use menu Step 6 in 9 11 and press OK 5 Change the relay to a different type of control program press OK and skip to step 6 or press OK for Sensor Control 6 Scroll up or down to the new sensor and press OK 7 Press F1 Select to s...

Page 63: ... ESC Escape If unlinking an analog input so as to disable it return to the 9 11 Disable an Analog Input to finish 9 11 3 Changing or Unlinking a Digital Input Tied to a Digital Output If a digital input is used as an interlock for a relay it must be unlinked prior to being disabled 1 Press Menu 2 Scroll down to I O Setup and Press OK 3 Scroll down to the relay or 4 20mA Output where the interlock ...

Page 64: ...at value into this controller It will be time stamped and is part of the complete historical database with all sensors phantoms and relays Analog phantoms can be programmed to be used in control outputs in the same manner as any sensor input 10 Programming the Control Outputs Relay and 4 20mA This section will describe how to configure relays to control a process and 4 20mA outputs for control or ...

Page 65: ...r minute was created for the situation where a pump is at full speed for too long a period of time For example an acid pump that cannot lower the pH enough to slow the pump from the maximum speed after say 10 minutes might be considered an alarm condition Waiting until the pump feeds more than the volume per day would be much too long If you calculate the pump is feeding for example 24 GPD at 100 ...

Page 66: ...rdless of the type of relay you choose the next step is to name it Pick a name that identifies the relay for you or your customer Blowdown Acid LJ25X Amine etc 1 Press MENU 2 Scroll down to I O Setup Press OK 3 Scroll down to the relay you chose to name and press OK If your relay is not listed it is not enabled 4 See 10 2 Determine if a Relay is Enabled 5 Press OK to edit the description of the re...

Page 67: ...ty set points reverse conductivity inhibitor feeding or the special control method using our boiler Captured Sample routine Simple bleed is used on cooling tower applications and large boilers that incorporate continuous blowdown Boilers are covered in more detail in section 10 11 Special Control Functions Invert the control action to feed inhibitor based on conductivity see section 10 10 Control ...

Page 68: ...edit the feed time value Use the F1 OTHER key to toggle between these values 7 Press OK to save If you have a pulse frequency output relay the feed choice will not be in seconds it will be in PPM Based on the size of the pump the controller will pulse the output until the calculated amount of milliliters is dispensed Pulse outputs 6 9 use a PPM set point not time 10 6 2 Feed Based on a Sensor See ...

Page 69: ... the bleed valve is open The Feed relay in the Bleed and Feed program is based on a 5 minute time frame The controller calculates how long the feed pump should be on based on 300 seconds X the percentage entered and starts to feed when the remainder of the 300 second bleed equals this calculated amount Example If the percent is 80 the controller calculates 80 of 300 or 240 seconds then starts the ...

Page 70: ...d constantly at that rate 10 6 5 Feed Based on a Sensor with Event Control Relays in Feed mode can have an Event Control whereby the relay will control based on a sensor but only during the event time 10 6 6 Set up a relay using the Feed mode with an oxidant sensor ORP or any 4 20mA input Use section 10 6 Configuring a Feed Relay then use 10 7 Configuring an Event Other Relay for the event portion...

Page 71: ...t is reached The feed is delayed by this action If you have not enabled the Feed relay see section 10 6 Configuring a Feed Relay Use an event in conjunction with a sensor to limit ON time during the event See 9 5 5 Feed Based on a Sensor with Event Control 10 7 1 1 Prebleed Lockout The following steps are a continuation of 10 7 1 Schedules Prebleeding Lockout and With a Sensor If your event does n...

Page 72: ... to Biotiming Events and press OK Scroll down to your relay and press OK again Press F1 Add Depending on the cycle chosen you will see slightly different screens Follow your cycle below 1 The Add screen presents a default day start time and pump ON time Use the arrows to edit these values and press F1 to save the changes 2 Use the left right arrows to choose a frequency ONCE will enter only the ev...

Page 73: ...inish the programming Use 10 4 Naming the Output 10 8 Interlocks and 10 9 Blocks or 10 7 2 Remove or Edit an Event If you have just added event s from the previous programming chart press F2 Adjust to edit the entries or delete them If you were not in this menu follow these steps 1 Press Menu and scroll down to Biotiming Events and press OK 2 Scroll down to your relay and press OK 3 Use the up and...

Page 74: ... to I O Setup and press OK 2 Scroll down to the relay you wish to edit and press OK 3 Scroll down to Interlock and press OK 4 Scroll up and down to see all available interlocks digital inputs configured as Contact Set Press F1 to select 5 The block symbol indicates that this input is currently selected From this screen you can choose multiple interlocks or remove them Once an interlock is chosen t...

Page 75: ...ELECT F1 A solid square will appear to the left of any and all output s selected Press F1 REMOVE to deselect an output Once the blocking output selections are correct press OK to save your selections 10 10 Control Action ON Decreases ON Increases Sensor Note Used for R1 R5 and P6 P9 in the ON OFF mode Control Action tells the controller what direction to expect the sensor value to take if the rela...

Page 76: ...s You will notice that the On and Off values have been reversed 6 Use the ARROW and OTHER keys to change the limit points if needed then press OK to accept and use these values 10 11 Special Control Functions Special controls are additional types of control that improve on simple ON OFF control The three general control modes have the following special controls Feed Control Types Time Cycling Time...

Page 77: ...econds and OFF for 780 seconds in each 900 second Period 9 Press ESC Escape to save and exit 10 11 2 Time Modulate Note1 Time Modulate is a Special Controls selection for Feed type relay Note2 Relays P6 P9 must be set to ON OFF Mode Time modulate has adjustable turn on and turn off set points a period and a direction Increasing or Decreasing the variable Example of Increasing A chlorine pump will ...

Page 78: ...tup and leaving the others settings at default is easy and effective If Relay outputs 1 to 5 are configured for PID control they are implemented by continuously modifying the pump relay ON OFF times 1 To set and adjust the PID settings press MENU 2 Scroll to the I O Setup selection and press OK 3 Scroll to select the desired output 6 Chlorine Pump and press OK 4 Scroll to Special Control and press...

Page 79: ...chemicals filtered and heated The 2 wire conductivity sensor used in the Captured Sample method is not thermally compensated since by design boilers maintain a reasonable constant temperature and pressure Therefore the Measure sequence requires a reading from a steady temperature sensor Flashing is disruptive to this method so plumbing is critical to a proper reading Refer to Figure 62 A sample fr...

Page 80: ...pared with the set points If too high a blowdown step is started If below the turn off set point the blowdown step is skipped The Blowdown valve is now opened for the set time and closed A second measure time is started allowing the sample to cool as before read the sensor and compare it to the set points As long as it is above the turn off point the controller will oscillate between the measure a...

Page 81: ... MENU 2 Scroll down to I O Setup and press OK 3 Scroll down to your blowdown valve and press OK 4 Scroll down to Special Control and press OK 5 Scroll down to Captured Sample and press F1 SELECT 6 Use the arrows to adjust the value if necessary then press F2 Save when done 7 Adjust the Measure blowdown and resample values as needed Press F2 Save to continue The Fail to Sample option is not current...

Page 82: ... the make up conductivity does not track the component that limits the maximum cycles For example hardness may increase with conductivity but silica may not you may be silica limited Varying Cycles Setup 1 To Set and adjust the Varying Cycle press MENU 2 Scroll to the I O Setup selection and press OK 3 Scroll to select the desired relay 1 Blowdown and press OK 4 Scroll to Special Control and press...

Page 83: ... Down Arrows to navigate to I O Setup 3 Scroll to select the desired relay for example 5 unused and press OK if there is no selection Empty list it means you haven t set any relays as an Event Other 4 Use Up Down Arrow keys to select Special Control then Press OK 5 Use Up Down Arrow keys to Scroll to Alarm Output Press F1 6 Use ESC key to Exit Note See 9 2 Naming an Input or Output to rename the r...

Page 84: ...olenoid or to continue if used to send sensor value to DCS 10 16 1 How to assign 4 20mA output to control decrease e g Acid Feed 1 To Set 4 20mA output to control decrease press MENU 2 Use Up Down Arrows to navigate to I O Setup 3 Scroll to select the desired output for example E 4 20mA output and press OK and then press F2 4 Use Up Down Arrow keys to select desired input here we selected pH input...

Page 85: ...then choose to set the output to drop to 0 4mA or remain as is when the keypad Stop button is pressed This allows you to shut down the output to a pump or continue to send a value to a DCS 10 16 3 How to assign 4 20mA output to measured value application feedback to PLC DCS 1 To Set 4 20mA output to measured value press MENU 2 Use Up Down Arrows to navigate to I O Setup 3 Scroll to select the desi...

Page 86: ...e desire percentage 0 100 is 4 20mA press F1 and then F2 5 Press F2 to go to next display since we are not controlling the output with any type of sensor in Manual Mode 6 If any interlocked needed use UP Down arrow keys to select one of the digital or phantom inputs then press F1 and then F2 to go to next display 7 If any open loop alarm needed if the 4 20mA output doesn t see a closed loop you wi...

Page 87: ... keys to match the controller display with your meter reading and press OK 4 Press F1 to calibrate 20 0mA output The display should read about 20 0mA 5 Use the ARROW keys to match the controller display to your meter reading then press F1 to save 6 Press F1 to go to Next screen 7 Choose another output or press ESC to return to the main display If the calibration was not successful calibrate limits...

Page 88: ...ebook or Smartphone The MAC address is assigned to the controller from the factory and cannot be changed It is unique in the world 11 1 1 How to Change the IP Address The factory default IP Address of the controller is10 10 6 106 You can connect any PC device with an Ethernet port to the controller using a CAT5 Ethernet cable Set up your device with a static IP address of 10 10 6 nnn where nnn is ...

Page 89: ...Reset 11 2 1 Site Name Controller Name You can label this device with two separate names These names appear in any data file downloaded so as to help delineate these documents The controller name also shows on the browser tab when connecting with a PC tablet or Smartphone Edit these names using the keypad Notice the F2 key represents the word alpha You have three choices ALPHA upper case letters a...

Page 90: ...as week 1 lets you know that what you set up in week 1 will happen this coming week Every week is week 1 in a 7 day cycle See more in section 10 6 7 Choosing a Cycle 11 2 5 Number of Systems This is a function of the browser interface Consult the browser manual 11 2 6 Alarm on Stops Pressing the STOP button at any time will stop all outputs It will also create an alarm condition unless you change ...

Page 91: ...ds then press OK 4 Use Up Down and Left right Arrow keys to set your desire password F2 on alpha for lower case letter F2 on Number for Digits F2 on ALPHA for Capital letter use F1 to save password Keep in mind that the choice just before the button is pushed is the selected character type Example if the text above F2 says alpha pressing the F2 key once changes to lowercase Then use F1 to save the...

Page 92: ...er of Resets indicates corrupted firmware or controller electrical fault or interference Relay Fuse Displays the state of the Relay 1 and Relay 2 AC power fuse Displays Load Fuse open if AC fuse is failed The Board Fuse does not have an alarm If it fails the controller is without power Home Inputs You can adjust which I O points are displayed on the default menu See section 2 2 How to Modify the D...

Page 93: ...owever you can use the fast blow fuses provided with those controllers in the Aegis II A fast blow fuse will not harm the device Table 17 Fuse Specifications Component Rating type vendor Part Controller Complete 100 230VAC 50 60 Hz 0 5 0 26A No External Load PFC AGIb Controller Complete 100 230VAC 50 60 Hz 7 8A with External Load PFC AGIb Power relay R1 R2 and Power Out terminals 6 3 AT 250VAC 5x2...

Page 94: ...rotective enclosure Degree of protection Wall mounted Rated for IP 65 NEMA 4X leak tightness Tests and certification CE MET corresponding to UL as per IEC 61010 Material Housing PC with flame proofing configuration Dimensions 356 x 235 x 105 mm WxHxD Weight net 2 1 kg Wire sizes Power 14 to 18 gauge Outputs R3 R4 R5 up to 12 gauge Frequency outputs and digital inputs 14 to 24 gauge Table 18 Contro...

Page 95: ...he transmitters pH ORP millivoltage Conductivity variable ohm 0 5 000μS Conductivity measuring ranges according to the transmitters 0 5 000μS in a digital signal Temperature via Pt 100 Pt 1000 measuring range 0 150 C pH resolution 0 01 ORP voltage 1 mV Temperature 0 1 C Amperometric analysis Chlorine 0 001 0 01 ppm 0 01 Vol 0 1 Vol etc Accuracy based on the full scale reading 0 3 pH ORP measuremen...

Page 96: ...o the USB flash drive ending in csv the size of the file in number of records or time stamps and instructs you to remove the drive to return the controller to normal operation 6 Don t forget to close and re secure the access door to assure the interior of the controller is not subjected to moisture or corrosive fumes from the environment No special conversion program or Excel add in is needed to i...

Page 97: ...ory Choose New or Old to see a list of hex files 4 Press F2 to scroll through the list of hex files Press F1 Load to install the new hex file 5 Remove the USB drive when prompted NOTE OLDER FIRMWARE VERSIONS USE STEP 6 6 The firmware is copied to the controller When complete Aegis will notify you to remove the USB drive 7 After you remove the drive the controller will erase the existing firmware a...

Page 98: ...power up or reset E mail initializes as disabled 13 3 1 E mail Types 13 3 1 1 ALARM Sent once when an alarm first occurs Lists all active alarms Includes enabled sensor meter contact values for alarm context User Enabled Disabled 13 3 1 2 STATUS Sent noon every day 12 00 Verifies that the controller is running on the LAN Includes enabled sensor meter contact values Sent midday so that commercial s...

Page 99: ...32379 Sensors and Accessories Serial CTFS sensor Conductivity Temperature Flow CTFS Sensor Assembly includes next 4 items 7500979 Cond Temp Flow Serial Sensor 7761529 O Ring seal for CTFS CTF TF Ass y 7760577 Sensor entry fitting CTFS CTF TF 7760445 PVC Tee TxTxT Sch80 7741484 Serial Corrosion Sensor LPR LPR Sensor Assembly No Tips w Tee entry fit O Ring 7761473 LPR Sensor Only No tips 125 psi 50 ...

Page 100: ...ducer 4 20mA Pt100 V1 809128 Cable Cable 2 conductor 22ga Quantity in feet 7760527 Use this cable to lengthen 2 wire boiler probe wire or any 4 20mA signal Amperometric Sensors and Accessories CLE 3 mA 2 ppm sensor 0 02 to 2 0 mg l 792920 CLE 3 mA 10 ppm sensor 0 10 to 10 0 mg l 792919 CLO 1 mA 2 ppm sensor 0 02 to 2 0 mg l 1033871 CLO 1 mA 10 ppm sensor 0 10 to 10 0 mg l 1033870 CGE 3 mA 2 ppm se...

Page 101: ...HU W SH BR2032 9 DSSUR P K 7KH EDWWHU LV FODPSHG LQ D KROGHU RQ WKH 7RS FHQWHU RI WKH PDLQ ERDUG Figure 66 Aegis battery Removing the battery 1 Unscrew the four retaining screws at the front on the housing upper section and take the housing upper section off from the housing lower section 2 Press on the holder lug to release the battery from the holder see Fig 66 3 Insert a new battery in the hold...

Page 102: ...ts Users qualification instructed persons see Section 4 4 Users qualifications NOTICE Regulations governing disposal of used parts Note the current national regulations and legal standards which apply in your country 17 2 Agency Approvals Safety UL 61010 1 3 rd Edition CSA C22 2 No 61010 1 12 3 rd Edition IEC 61010 1 3 rd Edition EN 61010 1 3 rd Edition ProMinent Fluid Controls Inc 136 Industry Dr...

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ProMinent Aegis-II, Assembly And Operating Instructions Manual, Page: 97 / 102

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