Promax RG6-E-230V User'S Operating Manual Download Page 7

Advanced Test Products 

RG6-E

 

 

OPERATING YOUR RG6-E 

 

Procedure for Normal System Recovery

 

 
1.  Inspect the RG6-E thoroughly to insure that it is in good operating condition. 

2.  Connect the RG6-E to the service manifold and system as shown in figures on page 

8. Make sure all hose connections are correct and tight. 

3.  Open  the  liquid  port  of  the  recovery  cylinder  (always  open  valves  slowly  to  check 

hoses and connections for leaks). 

4.  Make sure the Recover/Purge valve is set on Recover. 

5.  Open the Outlet port of the RG6-E.  

6.  Open the liquid port on the manifold gauge set; opening the liquid port will remove 

the  liquid  from  the  system  first,  greatly  reducing  the  recovery  time  (after  the  liquid 
has been removed, open the manifold vapor port to finish evacuating the system). 

7.  Connect your RG6-E to a230V 50Hz outlet.  

 

 

 

 

 

8.  Switch the POWER switch to the ON position. This will start the compressor (it may 

be necessary, under certain circumstances, to press this switch more than once to 
start the compressor). 

9.  Slowly open the Inlet port on the RG6-E. 

 

 

 

 

 

 

a) If the compressor starts to knock, slowly throttle back the Inlet valve 

 

until the knocking stops (liquid hammering).         

 

 

 

 

b) If the Inlet valve was throttled back, it should be fully opened once the 

 

liquid has been removed from the system (the manifold vapor port   

 

should also be opened at this time). 

10.  Run until your minimum required vacuum is achieved. 

 

 

 

 

 

a) Close the manifold vapor and liquid ports. 

 

 

 

 

 

b) Close the RG6-E Inlet port. 

 

 

 

 

 

 

 

c)  Shut  unit  off  and  proceed  with  the  Self  Purge  procedure  on  the  next

 

 

page. 

11.  Always purge the RG6-E after each use. Failure to purge the remaining refrigerant 

from  the  RG6-E  could  result  in  the  acidic  degradation  of  internal 
components,  ultimately  causing  premature 
failure of the unit. 

CAUTION

 

When pumping liquid, do not allow the 
RG6-E to operate with the Inlet valve 
too far open, causing the compressor 
to knock. Doing so may stall the 
compressor.

 * "$2'$3,(2-, 9 2*$4$*130% "$
  -,,$"2 '-1$%0-+2'$(,*$21(#$-%2'$3,(22-

2'$*(/3(#.-02-%2'$1612$+!$(,&1$04("$#

 -,,$"2 '-1$%0-+2'$-32*$21(#$-%2'$3,(2

2-2'$*(/3(#.-02-, 0$"-4$06"6*(,#$0

TION: The recovery cylinder should be 

   

 .$,2'$*(/3(#4 *4$-,2'$0$"-4$06"6*(,#$0
 30,2'$0$"-4$0.30&$),-!2-
 .$,2'$-32*$24 *4$-,2'$3,(2
 -&&*$2'$.-5$015(2"'

 3,2'$3,(23,2(*2'$#$1(0$#4 "33+(1

*-1$2'$(,*$2 ,#-32*$24 *4$1-,2'$3,(2
-&&*$2'$.-5$015(2"'
 *-1$2'$.-021-,2'$0$"-4$06"6*(,#$0

Tech Tip

-0 % 12$00$"-4$06.0-"$#30$0$"-4$0%0-+!-2'

2'$*(/3(# ,#4 .-0.-021-%2'$1612$+!$(,&

1$04("$#!631(,& 2$$822(,&-0+ ,(%-*#& 3&$

set in the hose setup.

 **-52'$12-0 &$"6*(,#$02-1(23,#(1230!$#%-0

 '-3012- **-5 (02-0(1$2-2'$2-.

  -,,$"2 + ,(%-*#& 3&$1$22-2'$"6*(,#$0

$ #2'$ +-3,2-%.0$1130$(,2'$"6*(,#$0 1

 $2$0+(,$2'$ +!($,22$+.$0 230$(,2'$

 $%$02- 0$%0(&$0 ,2.0$1130$2$+.$0 230$

"' 02 ,#8,#2'$ +!($,22$+.$0 230$$ #

"0 ")-.$,2'$4 .-0.-02

4 *4$'(1(1#-,$1*-5*62-" 31$ 1*(22*$

230!3*$,"$(,1(#$2'$"6*(,#$0 1.-11(!*$

   2"'2'$.0$1130$-,2'$& 3&$#$"0$ 1$

-.0$4$,24$,2(,& ##7.1(2-2'$

.0$1130$1'-5,-,2'$"' 02'$,2'$& 3&$

 **-52'$"6*(,#$02-1(2%-0+(,32$1 ,#2'$,

 $.$ 22'$.0-"$11(%,$"$11 06

Summary of Contents for RG6-E-230V

Page 1: ...USER S OPERATING MANUAL RG6 E 230V Bosch Automotive Service Solutions GmbH L rriper Str 62 41065 M nchengladbach Germany email info atp europe de www atp europe de...

Page 2: ...re Vacuum Switch 6 B Set up procedures 7 9 C Purging the non condensable gases 10 IV Diagrams A Part list 11 B Refrigerant flow diagram 12 V Safety pressure switch 13 VI Care and maintenance 14 VII Te...

Page 3: ...source before servicing it 7 Always store refrigerant containers in a cool dry place 8 Always open service and cylinder valves slowly This allows quick control of the flow of gasses if there is any da...

Page 4: ...ed cylinders with a minimum of 41 bar 595PSI working pressure that serve the current regulations NOTE Recovery cylinders are designed for different pressures Do not exceed the working pressure of each...

Page 5: ...mmediate measures to relieve any high pressure and or tank overfill 4 WARNING Never overfill storage tanks Overfilling may cause tanks to explode 5 A scale must be used to avoid overfilling the storag...

Page 6: ...NTROLS NOTE To change from Recovery mode to Purge Close the Inlet port turn the unit off to prevent high pressure shutoff switch to Purge position and turn the Inlet port to the Purge position restart...

Page 7: ...t port on the RG6 E a If the compressor starts to knock slowly throttle back the Inlet valve until the knocking stops liquid hammering b If the Inlet valve was throttled back it should be fully opened...

Page 8: ...ect and store all hoses 12 Replace the in line filter on your RG6 E after every time contaminant is encountered The use of the Low Pressure Switch The RG6 E is equipped with a low pressure switch whic...

Page 9: ...necessary Schrader valves can restrict flow by up to 90 If the tank pressure exceeds 31 5 bar 450PSI use the tank cooling procedure to reduce the tank pressure When recovering large amounts of liquid...

Page 10: ...SET UP DIAGRAM FOR PUSH PULL METHOD Push pull only works with large systems where the liquid is readily accessible Do not use this method on systems that contain less than 7 Kilograms of refrigerant a...

Page 11: ...EM BEING SERVICED LIQUID VAPOR VAPOR LIQUID MANIFOLD GAUGE SET INPUT OUTPUT A scale must be used to avoid overfilling the storage tank Normal recovery Tank Vapor valve is closed Tank pre or sub coolin...

Page 12: ...temperature on the chart and look across to the corresponding pressure for the type of refrigerant in the tank Determine how that relates to the reading on the gauge 5 If the pressure reading is highe...

Page 13: ...Repl Kit SK 6001 15 Rubber Foot each 550502 16 Low Side Gauge SK 6003 17 High Side Gauge SK 6022 18 Hi Pressure Switch 549259 19 Lo Pressure switch 113726 PARTS LIST RG6 E 11 Pos Description Part No A...

Page 14: ...he use of a filter will greatly reduce the risk of damage to your RG6 E by preventing foreign material from entering the unit Special consideration for filtration must be given when you know you are s...

Page 15: ...f the recovery bottle Connect the recovery bottle to another bottle with spare capacity so that the pressure is reduced to a safe level This action should also reduce the pressure in the Outlet line f...

Page 16: ...erant only Do not use this unit in the vicinity of spilled or open containers of gasoline or other combustible liquids Avoid the use of extension cords If you must use an extension cord it should be a...

Page 17: ...R427A R500 R502 R507 R509 Not intended for use with Category I e g R11 R123 Not intended for use with Category II e g R114 Not intended for use with Category nor VI e g R13 R23 Power Source 230V 50 6...

Page 18: ...dvised to own at least one tank for every refrigerant type serviced plus an extra for burnouts and other unknowns Planning Ahead Knowing the quantity of refrigerant is important for planning storage r...

Page 19: ...n t economically justified in most cases It s still a great idea to do as much cleaning of refrigerant going back into the same system or owners system as possible We recommend using the largest high...

Page 20: ...nt or when transferring from one tank to another The rate of liquid transfer id very much dependent on hose size with larger hoses providing much better throughput Another trick is to chill the tank i...

Page 21: ...0V 50Hz POWER SUPPLY MOTOR RUNS WHEN POWER SWITCH IS TURNED ON POWER SUPPLY OK CIRCUIT BREAKER TRIPPED UNIT PUMPS INTO HIGH PRESSURE SHUT OFF IS UNIT IN HIGH PRESSURE SHUT OFF ARE VALVES OPEN PRESSURE...

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