Promax RG6-E-230V User'S Operating Manual Download Page 20

Advanced Test Products 

RG6-E

 

 

KEEPING THE DIRT OUT

 

 
During the recovery process your recovery machine can be exposed to debris that can, 
potentially, damage it. Including brazing spatter and copper and brass slithers. Further 
contamination can be introduced from the refrigerant storage tanks. To prolong the life 
of your recovery machine always use an in-line filter. 
Whenever you are charging a system from a recovery cylinder it is a good idea to use 
an  in-line  filter  to  protect  the  system  from  contamination.  Again,  change  your  in-line 
filters often. 
 

Getting the Liquid Out (See “Push/Pull-Method”) 

Push-pull is a method of removing bulk liquid from a system using the pressure  
differential  created  by  the  recovery  machine.  Push-pull  will  generally  not  work  on 
smaller systems because there is no bulk liquid reservoir to create a siphon from. 
Push-pull is mostly used on systems with a receiver tank or those with greater than 20 
lbs.  of  refrigerant,  or  when  transferring  from  one  tank  to  another.  The  rate  of  liquid 
transfer id very much dependent on hose size, with larger hoses providing much  
better throughput. 
 
Another  trick  is  to  chill  the  tank,  if  it’s  partially  filled,  prior  or  during  recovery.  This 
operation will lower the pressure in the storage tank and therefore speed up recovery.  
There must be a minimum of 5 lbs of liquid refrigerant in the tank you wish to chill. This 
operation can be performed prior to or during the recovery. See the two set up diagrams 
and procedures on page 8 of this manual. 
 
There  is  nothing  magic  here,  you  are  simply  using  your  recovery  machine  to  make  a 
refrigerator  where  the  tank  is  the  evaporator.  By  throttling  the  Outlet  valve,  you’re 
effectively creating a capillary tube or an expansion device, but you need to adjust the 
back  pressure  to  suit  the  conditions  and  the  refrigerant.  Five  to  ten  minutes  of  chilling 
can produce some very dramatic tank cooling, depending on the conditions. If there are 
any non condensable in the tank this process will not work. Also the greater the quantity 
of refrigerant in the tank the longer the process will take. 

18 

Summary of Contents for RG6-E-230V

Page 1: ...USER S OPERATING MANUAL RG6 E 230V Bosch Automotive Service Solutions GmbH L rriper Str 62 41065 M nchengladbach Germany email info atp europe de www atp europe de...

Page 2: ...re Vacuum Switch 6 B Set up procedures 7 9 C Purging the non condensable gases 10 IV Diagrams A Part list 11 B Refrigerant flow diagram 12 V Safety pressure switch 13 VI Care and maintenance 14 VII Te...

Page 3: ...source before servicing it 7 Always store refrigerant containers in a cool dry place 8 Always open service and cylinder valves slowly This allows quick control of the flow of gasses if there is any da...

Page 4: ...ed cylinders with a minimum of 41 bar 595PSI working pressure that serve the current regulations NOTE Recovery cylinders are designed for different pressures Do not exceed the working pressure of each...

Page 5: ...mmediate measures to relieve any high pressure and or tank overfill 4 WARNING Never overfill storage tanks Overfilling may cause tanks to explode 5 A scale must be used to avoid overfilling the storag...

Page 6: ...NTROLS NOTE To change from Recovery mode to Purge Close the Inlet port turn the unit off to prevent high pressure shutoff switch to Purge position and turn the Inlet port to the Purge position restart...

Page 7: ...t port on the RG6 E a If the compressor starts to knock slowly throttle back the Inlet valve until the knocking stops liquid hammering b If the Inlet valve was throttled back it should be fully opened...

Page 8: ...ect and store all hoses 12 Replace the in line filter on your RG6 E after every time contaminant is encountered The use of the Low Pressure Switch The RG6 E is equipped with a low pressure switch whic...

Page 9: ...necessary Schrader valves can restrict flow by up to 90 If the tank pressure exceeds 31 5 bar 450PSI use the tank cooling procedure to reduce the tank pressure When recovering large amounts of liquid...

Page 10: ...SET UP DIAGRAM FOR PUSH PULL METHOD Push pull only works with large systems where the liquid is readily accessible Do not use this method on systems that contain less than 7 Kilograms of refrigerant a...

Page 11: ...EM BEING SERVICED LIQUID VAPOR VAPOR LIQUID MANIFOLD GAUGE SET INPUT OUTPUT A scale must be used to avoid overfilling the storage tank Normal recovery Tank Vapor valve is closed Tank pre or sub coolin...

Page 12: ...temperature on the chart and look across to the corresponding pressure for the type of refrigerant in the tank Determine how that relates to the reading on the gauge 5 If the pressure reading is highe...

Page 13: ...Repl Kit SK 6001 15 Rubber Foot each 550502 16 Low Side Gauge SK 6003 17 High Side Gauge SK 6022 18 Hi Pressure Switch 549259 19 Lo Pressure switch 113726 PARTS LIST RG6 E 11 Pos Description Part No A...

Page 14: ...he use of a filter will greatly reduce the risk of damage to your RG6 E by preventing foreign material from entering the unit Special consideration for filtration must be given when you know you are s...

Page 15: ...f the recovery bottle Connect the recovery bottle to another bottle with spare capacity so that the pressure is reduced to a safe level This action should also reduce the pressure in the Outlet line f...

Page 16: ...erant only Do not use this unit in the vicinity of spilled or open containers of gasoline or other combustible liquids Avoid the use of extension cords If you must use an extension cord it should be a...

Page 17: ...R427A R500 R502 R507 R509 Not intended for use with Category I e g R11 R123 Not intended for use with Category II e g R114 Not intended for use with Category nor VI e g R13 R23 Power Source 230V 50 6...

Page 18: ...dvised to own at least one tank for every refrigerant type serviced plus an extra for burnouts and other unknowns Planning Ahead Knowing the quantity of refrigerant is important for planning storage r...

Page 19: ...n t economically justified in most cases It s still a great idea to do as much cleaning of refrigerant going back into the same system or owners system as possible We recommend using the largest high...

Page 20: ...nt or when transferring from one tank to another The rate of liquid transfer id very much dependent on hose size with larger hoses providing much better throughput Another trick is to chill the tank i...

Page 21: ...0V 50Hz POWER SUPPLY MOTOR RUNS WHEN POWER SWITCH IS TURNED ON POWER SUPPLY OK CIRCUIT BREAKER TRIPPED UNIT PUMPS INTO HIGH PRESSURE SHUT OFF IS UNIT IN HIGH PRESSURE SHUT OFF ARE VALVES OPEN PRESSURE...

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