Promax RG6-E-230V User'S Operating Manual Download Page 19

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RG6-E

 

 

HOSES AND VALVES

 

 
Hoses  and  Schraeder  valves  have  a  large  impact  on  recovery  speed.  In  general,  the 
larger the hose, the less friction on the flow of refrigerant and the quicker the recovery 
time.  Many  contractors  are  now  using  3/8”  lines  for  the  Inlet  to  the  recovery  machine, 
even if those lines originate out of 1/4” fittings. 
Schraeder valves must be removed from the connection prior to an expedient 
recovery. Most wholesalers sell a tool for removing these cores, while keeping the  
connection sealed. The core depressor, in the end of the hose, should also be removed. 
These two items can turn a 20 minute job into one that goes on for hours. So, be sure to 
remove Schraeder valves and core depressors before every recovery job. 
Another  hose  consideration  is  the  little  rubber  grommet  at  the  end  of  the  hose  that 
makes a seal with the flare fitting. We’ve seen these seals so worm and deformed that 
when  the  hose  is  connected  to  the  flare  fitting  the  grommet  virtually  seals  off  the 
connection. This is probably never noticed in charging, because the pressure opens the 
grommet, but during recovery (or with suction) the deformed grommet severely restricts 
the flow of refrigerant. 
 

Refrigerant Recycling

 

  Current regulations state that used refrigerant shall not be sold, or used in a different 
owner’s  equipment,  unless  the  refrigerant  has  been  laboratory  analyzed  and  found  to 
meet  the  requirements  of  ARI  700  (latest  edition).  As  a  result,  recycling  and  verifying 
ARI 700 conformance isn’t economically justified in most cases. It’s still a great idea to 
do as much cleaning of refrigerant going back into the same system (or owners  
system) as possible. We recommend using the largest, high-acid capacity filter that are 
economically feasible. Put these filters on the suction or inlet side of the recovery unit. 
Change filters often. 
 
  The  recovery  of  large  amounts  of  liquid  refrigerant  can  sometimes  carry  with  it  large 
quantities  of  oil,  if  the  system  being  serviced  doesn’t  have  an  adequate  oil  separator 
installed. If this recovered refrigerant isn’t going to be liquid charged back into the same 
system, you might want to separate the refrigerant from the oil in order to  
measure  the  oil  (to  know  how  much  oil  to  charge  back  into  the  system).  However 
refrigerant  sent  back  for  reclaim  does  not  need  to  have  the  oil  removed.  One  of  the 
simplest and most cost effective ways to achieve this is to use a 30 or 50 lb. tank in line 
with your recovery machine. Connect the system to the liquid port of the tank then from 
the vapor port of the tank connect to the Inlet of your recovery machine a second tank, 
for storing refrigerant, should then be connected to the Outlet of the recovery machine. 
If you encounter large amounts of liquid you will need to put a band heater around the 
first tank. 
 
  When  the  recovery  job  is  complete  the  oil  can  be  removed,  from  the  first  tank,  by 
applying a small amount of pressure, using nitrogen, to one of the ports and expressing 
the  oil  from  the  other.  If  you  are  going  to  remove  the  oil  from  the  vapor  port  you  will 
need  to  turn  the  tank  upside  down.  Always  wear  safety  glasses  when  performing  this 
operation as the oil may be acidic and could cause severe burning. 

17 

Summary of Contents for RG6-E-230V

Page 1: ...USER S OPERATING MANUAL RG6 E 230V Bosch Automotive Service Solutions GmbH L rriper Str 62 41065 M nchengladbach Germany email info atp europe de www atp europe de...

Page 2: ...re Vacuum Switch 6 B Set up procedures 7 9 C Purging the non condensable gases 10 IV Diagrams A Part list 11 B Refrigerant flow diagram 12 V Safety pressure switch 13 VI Care and maintenance 14 VII Te...

Page 3: ...source before servicing it 7 Always store refrigerant containers in a cool dry place 8 Always open service and cylinder valves slowly This allows quick control of the flow of gasses if there is any da...

Page 4: ...ed cylinders with a minimum of 41 bar 595PSI working pressure that serve the current regulations NOTE Recovery cylinders are designed for different pressures Do not exceed the working pressure of each...

Page 5: ...mmediate measures to relieve any high pressure and or tank overfill 4 WARNING Never overfill storage tanks Overfilling may cause tanks to explode 5 A scale must be used to avoid overfilling the storag...

Page 6: ...NTROLS NOTE To change from Recovery mode to Purge Close the Inlet port turn the unit off to prevent high pressure shutoff switch to Purge position and turn the Inlet port to the Purge position restart...

Page 7: ...t port on the RG6 E a If the compressor starts to knock slowly throttle back the Inlet valve until the knocking stops liquid hammering b If the Inlet valve was throttled back it should be fully opened...

Page 8: ...ect and store all hoses 12 Replace the in line filter on your RG6 E after every time contaminant is encountered The use of the Low Pressure Switch The RG6 E is equipped with a low pressure switch whic...

Page 9: ...necessary Schrader valves can restrict flow by up to 90 If the tank pressure exceeds 31 5 bar 450PSI use the tank cooling procedure to reduce the tank pressure When recovering large amounts of liquid...

Page 10: ...SET UP DIAGRAM FOR PUSH PULL METHOD Push pull only works with large systems where the liquid is readily accessible Do not use this method on systems that contain less than 7 Kilograms of refrigerant a...

Page 11: ...EM BEING SERVICED LIQUID VAPOR VAPOR LIQUID MANIFOLD GAUGE SET INPUT OUTPUT A scale must be used to avoid overfilling the storage tank Normal recovery Tank Vapor valve is closed Tank pre or sub coolin...

Page 12: ...temperature on the chart and look across to the corresponding pressure for the type of refrigerant in the tank Determine how that relates to the reading on the gauge 5 If the pressure reading is highe...

Page 13: ...Repl Kit SK 6001 15 Rubber Foot each 550502 16 Low Side Gauge SK 6003 17 High Side Gauge SK 6022 18 Hi Pressure Switch 549259 19 Lo Pressure switch 113726 PARTS LIST RG6 E 11 Pos Description Part No A...

Page 14: ...he use of a filter will greatly reduce the risk of damage to your RG6 E by preventing foreign material from entering the unit Special consideration for filtration must be given when you know you are s...

Page 15: ...f the recovery bottle Connect the recovery bottle to another bottle with spare capacity so that the pressure is reduced to a safe level This action should also reduce the pressure in the Outlet line f...

Page 16: ...erant only Do not use this unit in the vicinity of spilled or open containers of gasoline or other combustible liquids Avoid the use of extension cords If you must use an extension cord it should be a...

Page 17: ...R427A R500 R502 R507 R509 Not intended for use with Category I e g R11 R123 Not intended for use with Category II e g R114 Not intended for use with Category nor VI e g R13 R23 Power Source 230V 50 6...

Page 18: ...dvised to own at least one tank for every refrigerant type serviced plus an extra for burnouts and other unknowns Planning Ahead Knowing the quantity of refrigerant is important for planning storage r...

Page 19: ...n t economically justified in most cases It s still a great idea to do as much cleaning of refrigerant going back into the same system or owners system as possible We recommend using the largest high...

Page 20: ...nt or when transferring from one tank to another The rate of liquid transfer id very much dependent on hose size with larger hoses providing much better throughput Another trick is to chill the tank i...

Page 21: ...0V 50Hz POWER SUPPLY MOTOR RUNS WHEN POWER SWITCH IS TURNED ON POWER SUPPLY OK CIRCUIT BREAKER TRIPPED UNIT PUMPS INTO HIGH PRESSURE SHUT OFF IS UNIT IN HIGH PRESSURE SHUT OFF ARE VALVES OPEN PRESSURE...

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