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Promag STARMIX 120W, Use And Maintenance Instruction Manual, Page: 2 / 42

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PROMAG

STARMIX    60W - E60W - 60A  - E60A - 120W - E120W

GB

The technical data for each machine model is
shown in the enclosed tables and on the data
plate located on the rear side of the machine.
This data is used as a reference when
performing inspections or checks.

Safe machine operation is assured by correctly following the

instructions given in this manual. Therefore, we suggest you keep the

manual in a safe place where it can be readily consulted as required.

Manufacturer

This plate is an exact
copy of that located on
the rear side of the
machine, for this reason
the manual forms an
integral part of the
machine and must be
kept together with it.

PROMAG

Via Benaco 4
20098 San Giuliano Milanese
Milano Italy
Tel. 02 - 98296.1
Telefax 02 - 98.80.232

Bar code

A = air condensation

W = water condensation

Summary of Contents for STARMIX 120W

Page 1: ...TARMIX 60W STARMIX E60W STARMIX 60A STARMIX E60A STARMIX 120W STARMIX E120W USE AND MAINTENANCE INSTRUCTION MANUAL PASTEURIZER STARMIX 60W STARMIX E60W STARMIX E120W STARMIX 120W USERINSTRUCTIONS ST A...

Page 2: ...orrectly following the instructions given in this manual Therefore we suggest you keep the manual in a safe place where it can be readily consulted as required Manufacturer This plate is an exact copy...

Page 3: ...3 PROMAG STARMIX 60W E60W 60A E60A 120W E120W GB A B C page 7 41 43 60 page 61 64 page 65 73 page INSTRUCTIONS FOR USER INSTRUCTIONS FOR TECHNICIAN INSTALLER ELECTRICALDIAGRAMS SPAREPARTS...

Page 4: ...qualified personnel to perform any necessary maintenance Never try to repair the machine yourselves as any attempt to make repairs by non competent persons will not only be dangerous but may also cau...

Page 5: ...pastorizzatore di miscela per gelato conforme ai requisiti essenziali previsti dalle Direttive CEE 89 392 91 368 89 336 73 23 e 93 68 2 mix pasteurizing machine for ice cream complies with the essent...

Page 6: ...ions in this manual carefully they will assure long machine service life We can guarantee that only the very best materials have been used for this machine that it has been very carefully tested and t...

Page 7: ...mental conditions Machine description Number of users and type of work Productive cycle Operating modes Precautions Safety devices Machine use Description of external components Correct use of product...

Page 8: ...a risk of explosion The acoustic pressure level produced by the machine is shown on the enclosed technical diagram Measyrements have been made as shown in the drawing aside Instrument used PHONOMETER...

Page 9: ...ch The cylinder disposes of an outlet which is located on the front side of the machine This opening may be closed with a cock provided with a projecting piston in closing position Above solution guar...

Page 10: ...very dangerous to try and gain access to pasteurization cylinder when same is turned on and or in motion It is forbidden and very dangerous to carry out any repairs on system whether mechanical or ele...

Page 11: ...chines located under the two half lids closing the mix pasteurization cylinder Their purpose is to block any machine operations should the front rear or both half lids be opened when the machine is in...

Page 12: ...s must also be observed A 9 DESCRIPTION OF EXTERNAL COMPONENTS front view 1 Emulsioner motor accessory 3 Front half lid 7 Shower cock 8 Swivel joint 9 Product outlet cock 13 Rotating front wheels 5 Re...

Page 13: ...asteurization cycle start up button 20 Mixer motor start up button 21 Reset button to programs set by manufacturer 22 Start up button for cooling and maintenance cycle 23 Button for reduction of param...

Page 14: ...TION OF EXTERNAL COMPONENTS WATER CONDENSATION rear view 37 Disconnecting wall switch 38 Air extraction fan 39 Electric cable 45 Drinking water inlet for washing shower 46 Mixer motor electric cable 4...

Page 15: ...ntly block swivel joint utilizing the pin wrench duly supplied fig A A 10 2 Cock disassembly Repeat previous operations in reverse sequence ATTENTION An imperfect centering of the projecting piston in...

Page 16: ...CONDENSATION 50 Thermostatic valve 48 Cylinder 51 Humidity indicator 52 Dehydrator filter 53 Gas cock high pressure mains supply 54 Water condenser 55 Electric box 56 Mono phase compressor 57 Pressur...

Page 17: ...nser connection tube Cylinder A 12 DANGEROUS POINTS A 12 1 Danger of entangling and dragging Cock outlet Cylinder outlet with disassembled cock 12 5 Dangerous voltage Main electric box Motor driven co...

Page 18: ...achine operations stopping rotation motion of same During cleaning phase of two shafts emulsioner and mixer the rear half lid is lifted It is impossible for same to fall backwards thereby crushing han...

Page 19: ...carrying out maintenance operations on same eliminate this type of risk A 15 3 Thermal danger Please note that on water and cooling systems both hot and cold mechanical parts exist Same are protected...

Page 20: ...UNEXPERIENCED PERSONNELL It is absolutely forbidden to place the machine in an environment unsuitable for its correct use It is absolutely forbidden to move the machine and or its components in a shar...

Page 21: ...s In order to avoid dangerous overheating it is necessary to wind up the entire feed cable Before carrying out any maintenance operation disconnect machine from mains using plant disconnecting device...

Page 22: ...essor due to a cold start up It is advisable that first work cycle following machine installation is carried out with cylinder full of water rather than mix in order to control the various cycle work...

Page 23: ...temperature measured by product probe At this point the following possibilities exist 1 High pasteurization cycle A 2 Low pasteurization cycle B 3 Cooling cycle C 4 Personalized cycle P 5 Cold mixing...

Page 24: ...15 seconds It should be noted that last parameter marked CL 00 should in no way be modified by user leaving this task exclusively to technician installer 5 On re pressing button 26 the first parameter...

Page 25: ...fixed in cycle A is t1 0 minutes heating stops and the pre cooling phase with water begins followed by the cooling phase with compressor If the maintenance time at the temperature fixed in cycle A is...

Page 26: ...s button 28 Display will visualize temperature measured by product probe 3 Press button 16 Cycle B with low pasteurization will begin The display will visualize the selected program B together with th...

Page 27: ...ow pasteurization cycle B maintenance phase at final tem perature of 65 C mixer in operation emulsioner in operation Once time t2 has passed the temperature of pre cooling with water is visualized on...

Page 28: ...ial temperature of the cooling cycle C is higher than 40 C the emulsioner motor will start functioning until reaching this temperature On reaching 40 C the maintenance phase begins When the temperatur...

Page 29: ...icated on display with letter A For example 15A means mix temperature 15 C with mixer motor in operation In order to stop motor press button 20 again In this case letter A will disappear Button 29 On...

Page 30: ...ere it was interrupted The user will be able to choose either to start a new cycle or to continue from where it was interrupted Anyway we advise to start a new cycle with the following conditions The...

Page 31: ...CYCLE P MAINTENANCE TIME AT TEMPERATURE C6 OPERATION MIXER CYCLE DURING MAINTENANCE 00 MIXING 01 MIXING TERMINATION CALIBRATION PROBE TEMPERATURE READING SOLUTION increase or decrease of numerical val...

Page 32: ...USER INSTRUCTIONS GB A 30 STOP MODES A 30 1 Stop device On control panel operator has stop button 29 at disposal to interrupt machine operation On pressing button 29 the word OFF will appear on displ...

Page 33: ...eratu re of the engine windings has gone below the safety levels To continue the production the shosen cycle needs to be reset Intervention of the thermic of the emulsifier engine The resetting of the...

Page 34: ...e will appear on display Press button 20 starting up mixer motor Press button 19 starting up emulsioner motor Leave luke warm water in motion for an adequate cleaning time Press button 29 OFF and extr...

Page 35: ...entirely disconnected and more generally operative operations on machine should be carried out in safety conditions In general washing with small hoses should be carried out with a maximum water press...

Page 36: ...FLAMMABILITY POINT non flammable DENSITY AT 20 C 1 23 SOLUBILITY soluble in water at all ratios STABILITY AND REACTIVITY Avoid extremely low temperatures An exothermic reaction takes place with concen...

Page 37: ...rease in an aerosol can ODOUR odourless pH not applicable BOILING POINT OR INTERVAL not determinable INFLAMMABILITY POINT flammable mixture due to the propellant DENSITY AT 20 C SOLUBILITY insoluble i...

Page 38: ...the instructions given in the preface regarding the removal of the machine s electrical and water connections Do not leave the machine in any area where it can create a hazard The removal and disposal...

Page 39: ...r 0 75 2 4 7 12 R 404 A 2 5 180 160 Tank capacity l Loading capacity of the tank l Connection to electric web Absorption of the electric resistances kW Abosorption of the mix engine kW Standard calibr...

Page 40: ...DIMENSIONS STARMIX 60 120 with water condensation DIMENSIONS Riference STARMIX60 Water STARMIX60 Air STARMIX120 A B C D E F G H I K L M 1520 280 310 760 70 157 60 1420 168 562 690 1520 280 310 760 70...

Page 41: ...TRUCTIONS GB DIMENSIONS N O P Q R S T U V W X Y Z 815 858 1000 110 1110 870 50 620 170 1390 666 160 815 858 1000 110 1110 870 50 620 170 1390 150 666 160 925 968 1000 110 1110 870 50 670 185 1395 595...

Page 42: ...42 PROMAG STARMIX 60W E60W 60A E60A 120W E120W USER INSTRUCTIONS GB...

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