Prolyte PRO LYFT AETOS PAE-1000DC Series, Operating And Maintenance Manual

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1. GENERAL INFORMATION
Attention : All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
• Operation, including preparation, trouble shooting and
cleaning
• Maintenance, inspection, repair
• Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PRO LYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The
PRO LYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingd om: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
• Do not exceed the rated power capacity per controlled
channel.
•
Do not lift stuck or jammed loads.
• Do not shortly and frequently actuate the up/down
switch.
• Do not
control hoists if the movement of the load is not
visible from the operating position.
• Do not control hoists if you are skilled for lifting loads
• Do not
use cables with damaged strain reliefs and/or
isolation.
• Do not
use any input- or output cables that are not
suitable for the supplied voltage and / or current.
• Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
• Do not
connect the controller to a mains connection that
is not properly fused.
• Do not
use the controller without proper grounding.
• Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the
risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page ! 4
AETOS
Range AETOS
Range
4
! 5
*All models available in DC (direct control) and LV (Low Voltage control); example of modelcode: PAE-500DC-00XX and PAE-500LV-00XX
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS
Range
Fig 1:
1
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2
2
3
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4
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A A
B B
C C
D D
The Information contained In this drawing Is the sole property of Prolyte Group.
Any reproduction In part or whole without the written permission of Prolyte Group is prohibited.
Tolerances according : ISO....
unless otherwise specified.
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DESCRIPTION :
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DATE MOD.
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Drawing Revision Note:
Catalogue number:
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1
Model*
Capacity [kg] (D8/D8+) 250 250/125 500 500/250 500 500/250 1000 1000/500 1000 1000/500 2000 2000/1000
Number of Chain falls 1 1 2 2 1 1 2 2 1 1 2 2
Operating Voltage [V], 50Hz 230/400 230/400 230/400 230/400 230/400 230/400 230/400 230/400 230/400 230/400 230/400 230/400
Operating Voltage [V], 60Hz 230/460 230/460 230/460 230/460 230/460 230/460 230/460 230/460 208/460 208/460 208/460 208/460
Current (full load) [Amp], 400V 0,75 0,75 0,75 0,75 0,87 0,87 0,87 0,87 1,70 1,70 1,70 1,70
Current (full load) [Amp], 230V 1,40 1,40 1,40 1,40 1,50 1,50 1,50 1,50 2,90 2,90 2,90 2,90
Motor power [kW], 400V/3ph/50Hz 0,25 0,25 0,25 0,25 0,33 0,33 0,33 0,33 0,66 0,66 0,66 0,66
Lifting speed [m/min] 4 4 2 2 4 4 2 2 4 4 2 2
FEM group 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am
FEM duty cycle [%] 50 50 50 50 50 50 50 50 50 50 50 50
Starts per hour 300 300 300 300 300 300 300 300 300 300 300 300
IP class IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55
Weight Hoist [kg] 18 18 18 18 28 28 28 28 47 47 47 47
Chain type [mm] 4,0x12,2 4,0x12,2 4,0x12,2 4,0x12,2 5,0x15,1 5,0x15,1 5,0x15,1 5,0x15,1 7,1x20,5 7,1x20,5 7,1x20,5 7,1x20,5
Weight Chain/mtr [kg] 0,35 0,35 0,35 0,35 0,53 0,53 0,53 0,53 1,1 1,1 1,1 1,1
Number of brakes 1 2 1 2 1 2 1 2 1 2 1 2
Lifting classification D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+
Control Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct
Noise Level [dBA] 60 60 60 60 60 60 60 60 60 60 60 60
PAE-500DC-00XX PAE-500DC-02XX PAE-500DC-10
XX
PAE-500DC-12
XX
PAE-10
00DC-00XX
PAE-10
00DC-02XX
PAE-1000DC-10
XX
PAE-1000DC-12
XX
Table 1:
PAE-250DC
-00XX
PAE-250DC
-02XX
PAE-250DC-10
XX
PAE-250DC-12
XX
Model*
PAE-250DC-00XX PAE-250DC-02XX PAE-250DC-10XX PAE-250DC-12XX PAE-500DC-00XX PAE-500DC-02XX PAE-500DC-10XX PAE-500DC-12XX PAE-1000DC-00XX PAE-1000DC-02XX PAE-1000DC-10XX PAE-1000DC-12XX
Capacity (kg) (D8/
D8+) 250 250/125 500 500/250 500 500/250 1000 1000/500 1000 1000/500 2000 2000/1000
Number of Chain
falls 1 1 2 2 1 1 2 2 1 1 2 2
Operating Voltage
(V), 50Hz 230/400 230/400 230/400 230/400 230/400 230/400 230/2400 230/400 230/400 230/400 230/400 230/400
Operating Voltage
(V), 60Hz 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460
Current (full load)
(Amp), 400V 0,75 0,75 0,75 0,75 0,82 0,82 0,82 0,82 1,46 1,46 1,46 1,46
Current (full load)
(Amp), 230V 1,3 1,3 1,3 1,3 1,42 1,42 1,42 1,42 2,53 2,53 2,53 2,53
Motor
power (kW),
400V/3ph/50Hz 0,25 0,25 0,25 0,25 0,33 0,33 0,33 0,33 0,66 0,66 0,66 0,66
Lifting speed (m/
min) 4 4 2 2 4 4 2 2 4 4 2 2
FEM group 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am
FEM duty cycle
(%) 50 50 50 50 50 50 50 50 50 50 50 50
Starts per hour 300 300 300 300 300 300 300 300 300 300 300 300
IP class IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55
Weight Hoist (kg) 18 18 18 18 28 28 28 28 47 47 47 47
Chain type (mm) 4,0x12,2 4,0x12,2 4,0x12,2 4,0x12,2 5,0x15,1 5,0x15,1 5,0x15,1 5,0x15,1 7,1x20,5 7,1x20,5 7,1x20,5 7,1x20,5
Weight Chain/
mtr (kg) 0,35 0,35 0,35 0,35 0,53 0,53 0,53 0,53 1,1 1,1 1,1 1,1
Number of brakes 1 2 1 2 1 2 1 2 1 2 1 2
Lifting
classification D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+
Control Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct
Noise Level (dBA) 60 60 60 60 60 60 60 60 60 60 60 60
Table 1:
Fig. 1:
*All models (Fig. 1) available in DC (direct control) and LV ( Low Voltage control); example of modelcode: PAE-500-00XX and PAE-500LV-00XX