Prolyte PRO LYFT AETOS PAE-1000DC Series, Operating And Maintenance Manual

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1. GENERAL INFORMATION
Attention : All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
• Operation, including preparation, trouble shooting and
cleaning
• Maintenance, inspection, repair
• Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PRO LYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The
PRO LYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingd om: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
• Do not exceed the rated power capacity per controlled
channel.
•
Do not lift stuck or jammed loads.
• Do not shortly and frequently actuate the up/down
switch.
• Do not
control hoists if the movement of the load is not
visible from the operating position.
• Do not control hoists if you are skilled for lifting loads
• Do not
use cables with damaged strain reliefs and/or
isolation.
• Do not
use any input- or output cables that are not
suitable for the supplied voltage and / or current.
• Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
• Do not
connect the controller to a mains connection that
is not properly fused.
• Do not
use the controller without proper grounding.
• Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the
risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page ! 4
AETOS
Range AETOS
Range
23
Part nr. Catalogue code
PAE-500DC Description
1 PAE-S-671131 GEAR ASSY AETOS 500
2 PAE-S-671141 MOTOR SPACER AETOS 500
3 PAE-S-BC500-
01C+PAE-S-
BC500-05 BRAKECOVER AETOS 500 CO
BRAKECOVER GASKET AETOS 500
4 PAE-S-MC500-
01C+PAE-S-
MC500-05 MOTORCOVER AETOS 500 CO
MOTORCOVER GASKET AETOS 500
5 PAE-S-671138 MOTOR ASSY 400-230V, 3PH, 50-60HZ
AETOS 500
6 PAE-S-671208 Board Assy. f. DC-Control
7 PAE-S-610032 TRANSFORMER PRI.400-230V SEC.24V
8 PLA-55-025 LIMIT SWITCH DETECTION 440VOLT AC,
3PHASE
9 PAE-S-671172 CHAIN WHEEL COVER ASSY AETOS 500
10 PAE-S-671136 CHAIN WHEEL COVER SEALING AETOS 500
11 PAE-S-671182 GASKET MOTOR SPACER AETOS 500
12 PAE-S-670823 CHAIN GUIDE HALF AETOS 500
13 PAE-S-670109 LOAD WHEEL 5X15,1 CHAIN
14 PAE-S-671105 CHAIN STRIPPER AETOS 500
15 PAE-S-670356 LIMIT SWITCH WIRE SEAL AETOS 500-1000
16 PAE-S-670126 SPACER BUSH 25X20,3X7,5 AETOS 500
17 PAE-S-9120056 DISC SPRING 40x20,4x1 AETOS 500
18 PAE-S-670075 CLUTCH HUB ASSY AETOS 500
19 PAE-S-9150032 BAL BEARING 6001 DIN625 T1
21 PAE-S-671216 ASSEMBLED POWER LINE AETOS 500-1000
22 PAE-S-671163 DISENTANGLE PLATE AETOS 500
23 PAE-S-671184 DISENTANGLE PLATE INSERT AETOS 500
24 PAE-S-670394 ANCHOR COVER PLATE AETOS 500
25 PAE-S-671134 LIMIT SWITCH ADAPTER AETOS 500
26 PAE-S-671043 MICRO SWITCH ASSY AETOS 500
Part nr. Catalogue code
PAE-500DC Description
27 PAE-S-671194 BLIND PLUG SQUARE BLACK AETOS 500-
1000
28 PAE-S-671146 BRAKE BFK457-06 AETOS 500
29 PAE-S-671167 SUSPENSION HOOK ASSY AETOS 500
30 PAE-S-671044 FASTENING STRAP
31 PAE-S-9131096 KEY 4x4x18 DIN 6885-A
32 PAE-S-671145 CABLE GLAND WITH ANTIKINK FITTING
33 PAE-S-780537 SEALING DISC FOR M20
34 PAE-S-9184106 LOCK NUT GMP-GL-M20X1,5
35 PLT-10-010 TAG LRP125 RFIP,25MM FOR HOIST
36 PLS-033050011 PLASTIC RING 5Xd 5,3X25X2,5
37 PAE-S-671220 BLIND PLUG
38 PAE-S-9104131 BOLT M3x8 INBUS 8.8 ISO10642
39 PAE-S-9102169 BOLT M6x25 INBUS 8.8 DIN7984
40 PAE-S-9102265 BOLT M6X12 INBUS 8.8 DIN7984
41 PAE-S-9102169 BOLT M6x25 INBUS 8.8 DIN7984
42 PAE-S-9102293 BOLT M6x25 INBUS 8.8 DIN6912
43 PAE-S-9102292 BOLT M6x35 INBUS 8.8 DIN6912
44 PAE-S-9101722 BOLT M6x25 INBUS 8.8 DIN7984 PRECOTE
80
45 PAE-S-9108066 BOLT M6x16 INBUS 10.9 ISK ISO7380 LENS
HEAD
46 PAE-S-9101719 BOLT M3x6 INBUS 8.8 DIN 7984
47 PAE-S-670061 LOAD PIN AETOS 500
48 PAE-S-9123038 RETAINING RING DIN6799-12-FST
49 PAE-S-9129005 RETAINING RING DIN471-11x1
50 PAE-S-9129001 RETAINING RING DIN471-25x1,2
51 PAE-S-9129038 RETAINING RING DIN471-12x1
12. SPARE PARTS: Aetos 500 Direct Control