Prolyte PRO LYFT AETOS PAE-1000DC Series, Operating And Maintenance Manual

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1. GENERAL INFORMATION
Attention : All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
• Operation, including preparation, trouble shooting and
cleaning
• Maintenance, inspection, repair
• Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PRO LYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The
PRO LYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingd om: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
• Do not exceed the rated power capacity per controlled
channel.
•
Do not lift stuck or jammed loads.
• Do not shortly and frequently actuate the up/down
switch.
• Do not
control hoists if the movement of the load is not
visible from the operating position.
• Do not control hoists if you are skilled for lifting loads
• Do not
use cables with damaged strain reliefs and/or
isolation.
• Do not
use any input- or output cables that are not
suitable for the supplied voltage and / or current.
• Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
• Do not
connect the controller to a mains connection that
is not properly fused.
• Do not
use the controller without proper grounding.
• Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the
risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page ! 4
AETOS
Range AETOS
Range
21
Part nr. Catalogue code
PAE-250DC Description
1 PAE-S-671387 GEAR ASSY AETOS 250
2 PAE-S-671383 MOTOR SPACER AETOS 250
3 PAE-S-BC250-01C BRAKECOVER AETOS 250 COMPLETE
4 PAE-S-MC250-01C MOTORCOVER AETOS 250 COMPLETE
5 PAE-S-671375 MOTOR ASSY 400-230V 3PH 50-60HZ AETOS
250
6 PAE-S-671454 CONTROL BOARD DC AETOS 250
7 PAE-S-671503 TRANSFORMER BOARD PRI. 400-230V
SEC.24V
8 PAE-S-671258 LIMIT SWITCH DETECTION 207-400VOLT
9 PAE-S-671195 CONTROL BOARD RETAINER
10 PAE-S-671396 BRAKE BFK457-04 AETOS 250
11 PAE-S-671385 GASKET MOTOR SPACER AETOS 250
12 PAE-S-670994 CHAIN GUIDE TOP AETOS 250
13 PAE-S-670993 CHAIN GUIDE BOTTOM AETOS 250
14 PAE-S-671393 MICRO SWITCH ASSY AETOS 250
15 PAE-S-671426 LIMIT SWITCH ADAPTER AETOS 250
16 PAE-S-671429 DISENTANGLE PLATE AETOS 250
17 PAE-S-671428 DISENTANGLE PLATE INSERT AETOS 250
18 PAE-S-671112 ANCHOR COVER PLATE AETOS 250
19 PAE-S-671052 CLUTCH HUB ASSY AETOS 250
20 PAE-S-9120060 DISC SPRING 28x14,2x0,8 AETOS 250
Part nr. Catalogue code
PAE-250DC Description
21 PAE-S-671041 SPACER BUSH 18x14x10 AETOS 250
22 PAE-S-780537 SEALING DISC FOR M20
23 PAE-S-671145 CABLE GLAND WITH ANTIKINK FITTING
25 PAE-S-671216 ASSEMBLED CONTROL LINE AETOS 250-
500-1000
26 PAE-S-671416 O-RING M20
27 PAE-S-671415 BLIND SCREW PLUG M20X1,5
28 PLS-033050011 PLASTIC RING 5Xd 5,3X25X2,5,PL
29 PLT-10-010 TAG LRP125 RFIP,25MM FOR HOIST
30 PAE-S-671380 SUSPENSION HOOK ASSY AETOS 250
31 PAE-S-671036 LOAD PIN AETOS 250
32 PAE-S-9123049 RETAINING RING DIN6799-10-FST
33 PAE-S-9129031 RETAINING RING DIN471-8x0,8
34 PAE-S-9131099 KEY 2x2x14 DIN6885-A
35 PAE-S-9102332 BOLT M5X20 INBUS 8.8 DIN7984
36 PAE-S-9102194 BOLT M5X25 INBUS 8.8 DIN7984
37 PAE-S-9102199 BOLT M5X16 INBUS 8.8 ISO4762
38 PAE-S-9102319 BOLT M3X10 INBUS 8.8 ISO4762
39 PAE-S-9121029 WASHER 3,2X7X,0,5 FLAT ISO7090
40 PAE-S-9104131 BOLT M3X8 INBUS 8.8 C.SUNK ISO10642
41 PAE-S-671459 CONTROL BOARD MOUNTING BRACKET
AETOS 250
12. SPARE PARTS: Aetos 250 Direct Control