Prodeco Technologies G Plus Mariner 7 User Manual Download

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Table of Contents

1) Chapter 1: Introduction ……………………………………………………………………………………………….. 4

a. About this manual ………………………………………………………………………………………………….. 4
b. Important notices …………………………………………………………………………………………………… 4
c. General

warning

…………………………………………………………………………………………………….

d. A special note to parents ………………………………………………………………………………………….. 5

2) Chapter 2: Getting Started …………………………………………………………………………………………… 6

a. Unpacking your box ……………………………………………………………………………………………….. 6
b. Folding

and

unfolding ……………………………………………………………………………………………… 6

Familiarize yourself with your bicycle’s parts …………………………………………………………………… 8

d. Contents of the box ………………………………………………………………………………………………... 8
e. A guideline of your G Plus Mariner 7 tool set ………………………………………………………………….. 9
f.

Registering your new bike ………………………………………………………………………………………… 9

3) Chapter 3: Basic Instructions ……………………………………………………………………………………….. 8

a. Bicycle fit ……………………………………………………………………………………………………………. 9
b. Adjusting

the

saddle …….…………………………………………………………………………………………. 10

Adjusting the handlebar ………………………..……………………………………………………….…………. 11

d. Your local electric bicycle and bicycle laws …………………………………………………………………..…. 12
e. Safety first …………………………………………………..………………………………………………………. 13
f. Mechanical

safety check ………………………………………………….………………………………………. 13

g. Before your first motorized ride ……………………………………………..……………………………………. 14
h. First motorized ride ……………..…………………………………………………………………………………. 14
i.

Riding an electric bicycle …………………………………………….……………………………………………. 14

Using your throttle …….……………………………………………………………………………………………. 14

Using your brakes …………….……………………………………………………………………………………. 15

l. Pedaling

……………………….…………………………………………………………………………………….

m. Shifting

gears

……………………………………………………………………………………………………….

n.  Watching for obstacles around you ………………………………………………………………………………. 15
o.  Safe riding in various conditions ……………………………………………………………………………….…. 16
p.  Charging your battery ……………………………………..………………………………………………………. 16

4) Chapter 4: Safety ………………………………………………………………………………………………………. 16

a. The basics ………………………………………..…………………………………………………………………. 16
b. Riding

safety

………………………..……………………………………………………………………………….

Wet weather riding …………………………………………………………………………………………………. 18

d. Reflectors

……………………...…………………………………………………………………………………….

e. Night riding …………….……………………………………………………………………………………………. 18
f.

Adding accessories ……..…………………………………………………………………………………………. 18

5) Chapter 5: Perfect Fit and Ride ……………………………..………………………………………………………. 19

a. The basics …………………...……..………………………………………………………………………………. 19
b. Frame size ………………………..……………………………………………………………………………...…. 19
c. Recommended

sizing ……………..………………………………………………………………………………. 19

d. Control position adjustments ………………………..……………………………………………………………. 20
e. Brake lever height adjustments ………………………..…………………………………………………………. 21
f.

Suspension fork adjustment ………………………..……………………….……………………………………. 22

6) Chapter 6: Tire, Tube, Wheel or Axle Repair ……………………………………………………………………… 22

a. Removing the front motor wheel ………………………..………………………..………………………………. 22
b. Installing the front motor wheel ………………………..…………………………………………………………. 23
c.

Removing and installing the rear wheel ………………………..………………………………..………………. 23

d. Replacing

tube or tire …………...………………………………………………………………………………. 25

7) Chapter 7: Maintenance and Replacement ………...……………………………………………………………… 27

a. Keeping your bike clean ………………..………………..………………………..………………………………. 27
b. Avoid scratching your bike …………………..…………..………………………..………………………………. 27
c.

Brake adjustments ………………………………………..………………………..………………………………. 27

d. Brake pad replacement ………………………………….………………………..………………………………. 29
e. Derailleur

adjustments ………………………..…………………………….……..………………………………. 30

Wheel check ………………………………..……………..………………………..………………………………. 31

g. Lubricating

………………………..…………………………….…………………..……………………………….

h. Crankset

…………………………………….……………..………………………..……………………………….

Pedals ……………………………………………………..………………………..………………………………. 32

j. Headset

…………………………………..………………..………………………..……………………………….

Maintenance schedule …………………………….……..………………………..………………………………. 32

Torque specifications for common parts ……………....………………………..………………………………. 33

Summary of Contents for G Plus Mariner 7

Page 1: ...he highest quality electric bicycles available today It is important you read this manual to understand your new electric bicycle All riders including experienced traditional bicycle riders should rea...

Page 2: ...Watching for obstacles around you 15 o Safe riding in various conditions 16 p Charging your battery 16 4 Chapter 4 Safety 16 a The basics 16 b Riding safety 17 c Wet weather riding 18 d Reflectors 18...

Page 3: ...posal 36 9 Chapter 9 Electrical Components 36 a HUB motor 36 b Brushless hall sensor controller 36 c Wiring harness 37 d Throttle 37 10 Chapter 10 Warranty Service and Repair 38 a 2 year limited warra...

Page 4: ...removed from the battery when not in use replacing a component or performing maintenance Make sure your electric bicycle is properly fitted to you as described in Chapter 3 Basic Instructions Perform...

Page 5: ...ns There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider d A special note to parents The Prodeco Technologies G...

Page 6: ...ld into an area half of the original size The pedals can also be folded by squeezing the 2 metal tabs on the outside edges of each pedal pulling the pedal outwards and then pushing the pedal down To f...

Page 7: ...7...

Page 8: ...n the box or your dealer should have included these items with your purchase G Plus Mariner 7 electric bicycle Prodeco G Plus Mariner 7 saddle attached to the alloy seat post Prodeco Technologies 38 4...

Page 9: ...he possibility of losing control while riding The saddle and handlebar have adjustments available to allow riders from 5 6 to 6 6 to set the proper measurements allowing for a safe and comfortable rid...

Page 10: ...the step above over and over until the desired nose height is established If you prefer to raise the nose you can follow the above step but in the opposite direction loosen the front bolt counter cloc...

Page 11: ...to the desired height Once the preferred height is established close the quick release lever to tighten the clamp Check for tightness of the clamp and test the handlebar for slipping in either the upw...

Page 12: ...Use on Non motorized Trails and Pedestrian Walkways to implement the other circumstances provision Prodeco Technologies only offers electric bicycles that fall under the category of weighing under 10...

Page 13: ...t time This USER GUIDE will answer most of the questions you have in regards to your new bicycle and assist you in ensuring your electric bicycle remains safe to ride You should first read the USER GU...

Page 14: ...ch you over the handlebars Applying brakes too hard can lock up a wheel which could cause you to lose control and fall see section j Your bike has a front suspension system familiarize yourself with h...

Page 15: ...cle and has the ratio of a 44T front chain ring sprocket against a 11 28T rear cassette which is designed to offer an easy pedaling pace at any speed from 1 MPH to 16 MPH It is recommended on steep in...

Page 16: ...arging input Insert the charging plug from the charger into the battery s RCA charging input Insert the charger s power cord into a wall outlet The charger s LED light will light RED while the charger...

Page 17: ...umer Product Safety Commission CPSC standard see inside of helmet for presence of a label Assure Bicycle Readiness Ensure Proper Size and Function of Bicycle Make sure the bicycle fits you Stand over...

Page 18: ...t leaves drainage grates or anything that could make you fall Before going around any object scan ahead and behind you for a gap in traffic signal your intentions to move and then follow through with...

Page 19: ...today in deciding if a frame size is the correct size for a rider is the seat tube length This number usually begins around 17 for MTB style bicycles and can go as high as 25 for Road style bicycles M...

Page 20: ...om the center of the saddle to the center of the handlebar b The saddle height recommendation is the distance from the top of the saddle to the pavement If you choose to use your bicycle as a scooter...

Page 21: ...r clamp to be loosened to allow the brake lever assembly to rotate The brake lever assembly shifter and throttle mount together and at a certain point of rotation one will not rotate further without t...

Page 22: ...ates a quick disconnect for removing the wheel To remove the wheel follow these instructions it will only take a few minutes you will need to use an 18mm wrench and snips Read the instructions fully b...

Page 23: ...n check the motor connector to ensure a solid connection has be made Test again after checking After confirming a solid connection use the cable tie to connect the motor cable to the side of the suspe...

Page 24: ...me dropouts Once the wheel is in the dropouts confirm they are completely mounted in the dropouts with no space Install the axle quick release skewer if it is not installed With quick release lever fu...

Page 25: ...wing the tire to deform sufficiently to pinch the inner tube between the rim and the riding surface CAUTION Pencil type automotive tire gauges can be inaccurate and should not be relied upon for consi...

Page 26: ...to the tire The tube should have been partially inflated to a soft but full feel removing any wrinkles in the tube Check the mounting side of the rim and confirm the directional path of the tire High...

Page 27: ...train are very dirty or greasy a bicycle degreaser should be utilized As washing spray the bicycle down with fresh water Use the rags or towels to dry off the bicycle Start by drying the frame first f...

Page 28: ...our pads need replacing section d Brake pad replacement of this chapter explains details on replacing brake pads To adjust your brakes in a quick and simple manner follow these guidelines These guidel...

Page 29: ...e CAUTION Brake pad replacement check the brake pads for wear At 1 2mm or less thickness of brake lining the pads are worn and must be replaced for continued safe braking d Brake pad replacement The G...

Page 30: ...lacement check the brake pads for wear If the pads are at 0 5mm or less they need to be replaced for continued safe braking e Derailleur adjustment If the chain of your bicycle falls off at the larges...

Page 31: ...ea of maintenance with all bicycles is lubrication Your G Plus Mariner 7 was designed to be virtually maintenance free by depending on the amount of riding and the environment your bicycle should be l...

Page 32: ...it is best you bring the pedals to your neighborhood bicycle dealer to grease the pedal bearings j Headset Cartridge bearing headsets are only utilized on all Prodeco Technologies bicycles These are m...

Page 33: ...olt 250 lb in 20 8 lb ft 28 25 Throttle 25 lb in 2 1 lb ft 2 825 V brake bolts at frame 80 lb in 6 7 lb ft 9 04 Quick Release at half way tighten the lever with resistance Chapter 8 Battery Management...

Page 34: ...ctions Align the bottom of the battery with the battery base rail Once aligned slide the battery completely into the battery base and until the battery base terminals insert into the battery s termina...

Page 35: ...battery should be stored on the bicycle in the OFF position The battery should be kept away from fires or sparks and also away from possible water damage There is not much else to worry about with Li...

Page 36: ...t fork has been specifically designed to hold the 10mm axle in its dropouts The forks dropouts have safety flanges which are molded allowing the axle washers to double as safety devices safely holding...

Page 37: ...p If you are planning a longer trip 10 15 miles or more it is suggested you add pedaling hold throttle back 10 and whenever possible allow the bicycle to coast under no power Coasting under no power i...

Page 38: ...lity of an issue arising Prodeco Technologies includes one of the best warranties in the industry if there is an issue and this is a 2 year Front to Back warranty with no pro rating Customer service i...

Page 39: ...ase You must save your receipt of purchase To register your bicycle you can fill out the form on the Prodeco Technologies website at www prodecotech com or you can fill out the registration card in th...

Page 40: ...e part at issue replaced quickly You can also bring your bicycle to a local authorized dealer and they can assist you with the problem Parts are always in stock and can be ship immediately f Contactin...

Page 41: ...Side PT CA R VX2 170 64 PB 14 95 28 Derailleur Shimano Altus VM310 7 Speed Black PT DE ALT M310 7 B 24 95 29 Fork Suspension Aluminum V190 20 Rim Size Zoom 121mm 1 1 8 Threaded Steerer White Gloss PT...

Page 42: ...0 Arms w 44 x 3 32 CR Chain Guard Aluminum Alloy Sandblasted Bottom Bracket PT 113mm Sealed Bearing 68mm English Pedals Aluminum Alloy Nylon Folding w Cr mo Axles Chain KMC X8 93 Narrow 1 2 x 3 32 Rea...

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