INSTALLATION
© 2018 Global Welding LLC
Page
23
Operating Manual No: PWOM-215/250MP-001
4.12
MIG MAN Setup for MIG/FCAW (GMAW)
Danger! Protect
yourself and
others
Electric shock
can kill
Flying metal or
dirt can injure
eyes
Arc rays can
burn eyes and
skin
Fumes and
gases can be
hazardous
Welding can
cause fire or
explosion
Improper instal-
lation can cause
fire
Read Operating
Manual
NOTE
12
:
Wide safety margins provided by the design allow the Power Source will withstand short term overloads without
failure. The Welding Setup Data values should be used as a guide only then fine tune one or more of the Welding Setup Data
values to suit the welding application.
Before connecting the welding cables make sure the Input Power Supply is switched off. Remove any packaging ma-
terial prior to use. Do not block the air vents at the front or rear of the Power Source.
MIG MAN Setup Sequence
Refer to: - Section 4.9
Welding Wire Spool Setup: 4” (100mm)
- Section 4.10
Welding Wire Spool Setup: 8” (200mm)
- Section 4.11
Drive Roll Types and Sizes
.
- SECTION 5 –
OPERATION
for explanation of controls.
1
Switch the Power Switch (located on the rear panel)
to OFF position.
2
Connect the leads as follows:
a.
Earth Clamp Lead
to the
Negative
Output Termi-
nal for
MIG
or
Positive
Output Terminal for
FCAW
b.
MIG Gun Lead
to the
MIG Gun Adaptor.
c.
8 Pin Plug
to 8 pin socket
d.
Gas Hose to the Gas Input on rear panel then turn
ON the shielding gas.
DO NOT over tighten the gas fittings.
3
Plug the Power Source into Input Supply Voltage.
4
Switch the Mains Power Supply ON & Power Switch
(located on the rear panel) ON. This will immediately
energize the Power Source.
5
Rotate Knob then PUSH to SELECT
a.
Welding Mode Selection
to MIG MAN
b.
Welding Type Selection
to 2T or 4T
6
Set Switch to MIG GUN & LINK to MIG or FCAW
located behind the Wirefeed Compartment Door.
7
Use Set Up Chart located on the door using Material,
Wire Type/Diameter, Shield Gas and Material Thick-
ness to set:
a.
Wire Speed (Inch/Min
)
b.
Voltage (V).
8
Commence welding.
9
If needed, adjust the Voltage ‘‘V’’ Control Knob.
10
If needed, adjust arc amperage by changing Wire
Speed ‘‘Inch/Min
’’ to obtain the welding condi-
tion required.
11
If needed, adjust the Inductance Control Knob to fine
tune the welding arc.
12
Leave Power Switch ON for 3 minutes to cool down
internal components after welding completed.
13
Switch the Power Switch to the OFF position and
turn OFF the shielding gas.
POWER DOWN
the Power Source by switching the machines Power Switch OFF then unplugging the Input Power Cord from the wall
socket or wall disconnect device. Use established Lockout/Tagout procedures, refer to OSHA 29 CFR 1910.147, when disconnecting
the Welder’s Input Power Cord from the Input Supply Voltage.