INSTALLATION
© 2018 Global Welding LLC
Page
21
Operating Manual No: PWOM-215/250MP-001
4.8
MIG SYN Setup for MIG/FCAW (GMAW)
Danger! Protect
yourself and
others
Electric shock
can kill
Flying metal or
dirt can injure
eyes
Arc rays can
burn eyes and
skin
Fumes and
gases can be
hazardous
Welding can
cause fire or
explosion
Improper instal-
lation can cause
fire
Read Operating
Manual
NOTE
9
:
Wide safety margins provided by the design allow the Power Source will withstand short term overloads without fail-
ure. The Welding Setup Data values should be used as a guide only then fine tune one or more of the Welding Setup Data values
to suit the welding application.
Before connecting the welding cables make sure the Input Power Supply is switched off. Remove any packaging ma-
terial prior to use. Do not block the air vents at the front or rear of the Power Source.
MIG SYN Setup Sequence
Refer to: - Section 4.9
Welding Wire Spool Setup: 4” (100mm)
.
- Section 4.10
Welding Wire Spool Setup: 8” (200mm)
.
- Section 4.11
Drive Roll Types and Sizes
.
- SECTION 5 –
OPERATION
for explanation of controls.
1
Switch the Power Switch (located on the rear panel) to OFF
position.
2
Connect the leads as follows:
a.
Earth Clamp Lead to the Negative Output Terminal for MIG
or Positive Output Terminal for FCAW.
b.
MIG Gun Lead to the MIG Gun Adaptor.
c.
8 Pin Plug to 8 pin socket.
d.
Gas Hose to the Gas Input on rear panel then turn ON the
shielding gas. DO NOT over tighten the gas fittings.
3
Plug the Power Source into Input Supply Voltage.
4
Switch the Mains Power Supply ON & Power Switch (located
on the rear panel) ON. This will immediately energize the
Power Source.
5
Rotate Knob then PUSH to SELECT:
a.
Welding Mode Selection
to MIG SYN
b.
Welding Material Selection
to Fe or Ss or Al or FCAW-S or
FCAW-G
c.
Protective Gas Selection
to Mix Gas or CO
2
d.
Welding Diameter Selection to:
Model Material
120 VAC
208/230/240 VAC
215MP
Fe
Ss
Al
FCAW-S
FCAW-G
.023/.030’’/.035’’/.040’’
.030’’/.040’’
.035’’/.040’’
.035’’/.040’’/.045’’
.040’’/.045’’
.023/.030’’/.035’’/.040’’
.030’’/.040’’
.035’’/.040’’
.035’’/.040’’/.045’’
.040’’/.045’’
250MP
Fe
Ss
Al
FCAW-S
FCAW-G
.023/.035’’/.040’’
.030’’/.040’’
.035’’/.040’’
.035’’/.040’’/.045’’
.040’’/.045’’
.023/.030’’/.035’’/.040’’/.045’’
.030’’/.040’’/.045’’
.035’’/.040’’/.045’’
.035’’/.040’’/.045’’
.040’’/.045’’
e.
Welding Type Selection
to 2T or 4T
f.
Thickness
to Plate thickness to be welded.
6
Set Switch to MIG GUN & LINK to MIG or FCAW located
behind the Wirefeed Compartment Door.
7
Commence welding.
8
If needed, adjust the Weld Amperage value by changing
Inch/Min
Control Knob to obtain the welding condition
required.
9
If needed, adjust Arc Voltage ‘‘V’’ Control Knob.
10
If needed, adjust
Inductance
Control Knob to fine tune the
welding arc.
11
Leave Power Switch ON for 3 minutes to cool down internal
components after welding completed.
12
Switch the Power Switch to the OFF position and turn OFF
the shielding gas.
POWER DOWN
the Power Source by switching the machines Power Switch OFF then unplugging the Input Power Cord from the wall
socket or wall disconnect device. Use established Lockout/Tagout procedures, refer to OSHA 29 CFR 1910.147, when disconnecting
the Welder’s Input Power Cord from the Input Supply Voltage.
