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49

Trouble Shooting Chart 

 
 

PROBLEM: POSSIBLE 

CAUSE 

 

Poor speed or fuel 
economy: 

Wrong propeller for load or conditions. 
Trim is in too far. 
Load is too far forward or too heavy.  Boat has taken on water. 
Marine growth on hull.  Line or anchor is dragging. 
Fuel is stale or partially blocked.  Engine is worn, out of tune or underpowered. 
Improper rigging.  Air intake or exhaust is partially blocked. 
 

Engine cranks but will 
not start: 

Out of fuel.  Filter is clogged.  Fuel line kinked or fuel vent plugged. 
Water in fuel. 
Engine problem (electrical, fuel pump, blockage, etc.). 
Safety stop switch lanyard not installed. 
 

Engine will not crank: 

Drive is in gear (check operation of the throttle release). 
Battery is weak.  Terminals corroded or loose. 
Engine or drive is damaged. 
 

Engine runs but boat will 
not go: 

Throttle release is engaged. 
Disconnected shift linkage. 
Damaged prop, or lower drive unit. 
Entangled in lines or weeds.  Anchor is down. 
 

Prop cavitates: 

Trim out too far.  Motor is too high.  
Weeds on prop. 
Bow heavy, damage to hull. 
Prop is damaged. 
 

Excessive vibration: 

Propeller, engine, or drive unit damaged. 
Hull damaged. 
 

Boat will not turn: 

Steering unit needs fluid or has trapped air.  Tiller is disconnected (helm turns). 
Steering trunion or mechanism jammed (helm won't turn). 
 

Electrical problems: 

Corroded wires, terminals or plugs. 
Broken, loose or short circuited wires. 
Circuit breaker tripped. 
Defective switch, device or breaker. 
In-line fuse blown. 
Overloaded circuit. 
 

Handling problems like: 

 

 

Porpoises 

Trimmed out too far, damaged hull (rocker), trim tabs up, stern heavy. 

 

Runs wet 

Trimmed in too far, bow heavy, trim tabs down, overloaded for conditions. 

 

Hard ride 

Stern heavy, trimmed out too far, going too fast for conditions. 

 

Lists 

Loaded to one side, trim tabs set wrong, trimmed too far in, fuel tanks uneven. 

 

Over bank in turn 

Trimmed in too far, improperly located load, throttle advanced too far. 

 

Catches in turns 

Damaged hull (hook), stern heavy, trim tabs down. 

 

 

 

Summary of Contents for 2010 26 Express

Page 1: ...s Owner s Manual Specifications subject to change without notice Actual boats may vary from drawings and or photos Copyright 2005 Pro Line Boats Inc PO Box 1348 Crystal River FL 34423 All rights reserved May 19 2009 ...

Page 2: ...ii ...

Page 3: ...ations 8 Rules of the Road 8 Alcohol 9 Controls Throttle and Shift Controls 10 Ignition Binnacle Forward Neutral and Reverse Gear Operation 10 Key Switch Alarm 10 Lanyard Stop Switch 10 Shift Throttle Trim 10 Steering 11 Hydraulic Steering Verado Power 11 Hydraulic Tilt Upgrade Optional 11 Power Trim 11 Steering Wheel 11 Trim Tabs 12 Trim Tab Indicators Optional 13 Windlass with Rode and Chain Opt...

Page 4: ...twell Tub 23 Baitwell Pump 23 Washdown Pump 23 Fish Boxes with Macerator Pump 24 Fresh Water System 24 Fresh Water Pump 24 Fresh Water Tank and Fill 25 Fresh Water Cockpit Shower 25 Cabin Sink 25 Head Waste System 25 What is the Law 25 Head Porta Potti 26 Head Porta Potti with Dockside Discharge Optional 26 Stereo Equipment Optional 26 AM FM Stereo with CD Player Speakers and Remote Optional 27 XM...

Page 5: ...nes 37 After Starting the Engines 37 Fueling 37 Before Fueling 37 While Fueling 38 After Fueling 38 Loading 38 Service and Care Fiberglass and Gelcoat 39 Epoxy Barrier Coat and Bottom Paint 39 Graphics 40 Gunwale Trim Rubrail 40 Washdown and Fresh Water Pumps 40 Fuel Water Separators 40 Compass 40 Aluminum 41 Stainless Steel 41 Corrosion Protection 42 Cabin Companionway and Transom Doors 42 Tackle...

Page 6: ...ion 48 Trouble Shooting Chart 49 While we endeavor to be as accurate as possible certain changes in standard equipment options and the like may have occurred which would not be included in the Owner s Manual All weights and fuel capacities are estimates and could will vary with each vessel and with each application In all cases consult your local Pro Line dealer for the most current information ...

Page 7: ...ure that whatever action you take is safe for you your passengers and others on the water Always use common sense when boating Specifications Length Overall LOA 26 4 Bridge Clearance Beam 8 6 To Top of Windshield 6 8 Draft Hull 18 w Top 9 0 Deadrise 22 degrees Fuel Capacity 200 gal Weight Baitwell Capacity 20 gal Hull w o Engines 5 380 lbs Fishbox Capacity 2 37 gallons each 74 gal Trailerable 8 34...

Page 8: ... 26 feet in length It is up to the operator s discretion to determine a safe load These yacht standards are based on Standards and Recommended Practices for Small Craft published by the ABYC 3069 Solomons Island Road Edgewater MD 21037 410 956 1050 Insurance and Registration As the owner of the boat you are legally responsible for all liabilities of operation Secure insurance protection with a rep...

Page 9: ...ates When contacting Pro Line Boats please keep in mind that your issue will most likely be resolved at the dealership using their facilities equipment personnel and or sublet repair facilities Note There are items that are not covered by the Pro Line Boats Limited Warranty including but not limited to the following Incidental and consequential damages i e storage charges telephone or rental charg...

Page 10: ...ners for a nominal fee Please contact your dealer or Pro Line Boats to obtain the applicable transfer form so that the new owner will have piece of mind knowing that their pre owned boat comes with the same structural hull warranty protection that was afforded to the original owner ...

Page 11: ...st headaches drowsiness nausea dizziness fatigue vomiting collapse and convulsions Do not stand or swim near the motor when the engine is idling Carbon monoxide can harm and even kill you inside or outside your boat Did you also know CO symptoms are similar to seasickness or alcohol intoxication CO can affect you whether you re underway moored or anchored You cannot see smell or taste CO CO can ma...

Page 12: ...ger running How to Protect Others and Yourself You are in command of your boating safety Follow these simple steps to help keep Carbon Monoxide from poisoning you your passengers or others around you Know where and how CO may accumulate in and around your boat Maintain fresh air circulation throughout the boat at all times Run exhaust blowers whenever the generator is operating Know where your eng...

Page 13: ...f control and you must abandon the boat o Abandon the boat into the wind to minimize burn risk from floating fuel o Wear a PFD unless you must swim under burning fuel o If swimming under burning fuel throw a PFD outside of the burning area and swim under the burning fuel to it Equipment USCG regulations require that you have the following Coast Guard approved equipment onboard while operating your...

Page 14: ...ear the prop or using the dive platform All passengers keep away from lines under stress in case they break and recoil Regulations The USCG is the authority of all waterways Local authorities enforce State Boating Regulations You are subject to marine traffic laws and Rules of the Road for both federal and state waterways Therefore you must submit to boarding if requested by the proper authority T...

Page 15: ...s preferably to starboard When crossing a vessel converging from starboard has the right of way Port vessel gives way both acknowledge with one short horn blast Know and observe navigational buoys and markers Give way to craft under sail Alcohol Don t drink and drive If you have been drinking appoint someone who is an experienced boater and has not been drinking to be the designated driver Never o...

Page 16: ... is actually a warning alarm that will go off in the unlikely event that an overheating problem occurs with the engine To check the key switch alarm turn the ignition key to the right but do not start the engine The alarm will sound ensuring that the engine warning alarm is working properly When finished turn the key off Lanyard Stop Switch To ensure the lanyard stop switch also called the emergen...

Page 17: ...ded by your engine manufacturer After every 24 hours of operation check all nuts caps and hose fittings for tightness Make sure the hoses are not chafing or kinking on sharp corners Also check that hose ends are not damaged or distorted The fluid should be changed annually under normal conditions and every six months during times of heavy usage If your steering does not operate properly check the ...

Page 18: ...f the trim tab rocker switches forward and check to see if the opposite trim tab goes down For example if the starboard trim tab switch is being pressed down the port trim tab should be going down Repeat the same process for the opposite side While underway and in open water clear of other boaters depress the top half of the switches in half second increments to achieve the desired degree of trim ...

Page 19: ...located on the console in close proximity to the switch To operate the windlass press the windlass toggle switch to the down position to release the anchor and line After dropping the anchor be sure to tie the line off at one of the cleats If you do not tie off at a cleat the constant pull against the line could cause the windlass motor to fail To retrieve the anchor press the windlass switch to t...

Page 20: ...n the aft bilge Air conditioner return Air conditioning vent air supply grille Control knobs To operate the air conditioner unit Ensure that the seacock seawater intake ball valve is open The seacock is open when the seacock lever is in the horizontal position Turn the mode control knob to off Turn on the air conditioning unit circuit breaker Turn the mode control knob to fan This energizes the fa...

Page 21: ...battery switches are never left so both engines are connected together i e never leave a switch on BOTH or ALL Never switch battery positions while the engines are running Circuit Breakers Circuit breakers and or fuses protect the wiring In the event a device stops working check to see if the circuit breaker is tripped or if the fuse is blown Breakers are installed in the following locations The m...

Page 22: ...of any new component and or additional accessory before installation 4 5 Forward Bilge and Aft Bilge Your boat is equipped with forward and aft bilge pumps with automatic float switches The 500 gph forward bilge pump is located in the center of the boat and is accessible via the aft wall panel in the head area The 1500 gph aft bilge pump is located in the bilge and is accessible via the bilge hatc...

Page 23: ...r baitwell tub It is a soft white light that will keep your bait moving and lively It will also help you locate your bait on those early morning or late night fishing trips To turn the light off simply depress the switch to the down or aft position 11 Cockpit Lights Optional Your vessel may be equipped with cockpit courtesy lights The lights have LED light emitting diode bulbs with a lifespan of a...

Page 24: ...n the switch panel and press the switch in the forward position to turn on the cockpit lights Press the cockpit light switch in the back or aft position to turn the lights off Spreader Lights and Courtesy Light Optional The installation of the spreader lights and courtesy light requires the optional hard top The spreader lights are mounted to the aft side of the hard top frame next to the rod hold...

Page 25: ...r information related to the care and maintenance of their product When in doubt always defer to the compass manufacturer s instructions and or recommendations Full Instrumentation Gauges Digital All gauges are installed on the console but the configuration and specific location of your gauges will vary depending upon the selection of the various optional engine packages If your engine package inc...

Page 26: ...to the fuel fill and fill the tank Turn the ignition key on and the fuel gauge should read the approximate amount of fuel in the tank For example If the fuel tank holds 200 gallons of fuel and you pumped 50 gallons of fuel into the tank the fuel gauge should read approximately of a tank This ensures that the fuel gauge and the fuel sender are working properly If the fuel gauge is not reading corre...

Page 27: ...and or recommendations If your engine package requires the installation of fuel water separators they will be mounted to a stringer or bulkhead in the bilge There is one unit for each motor The spin on filter cartridges should be renewed every season at a minimum Fuel tanks that are not kept full accumulate water faster due to condensation Therefore the filter cartridges may need to be replaced mo...

Page 28: ...applicable and ensure that the oil tank and hoses remain properly connected and secured If you notice a fuel odor or see fuel in the bilge there may be a leak somewhere in the fuel system Correct any fuel leaks before operating the vessel Caution If at all possible any fuel tank and or fuel system repair should be handled by your Pro Line dealer s service department or by another qualified service...

Page 29: ...he seacock In this instance adjust the seacock lever to a 45 degree angle so that the seacock is only halfway open Baitwell Pump The baitwell switch at the helm controls the baitwell pump which is mounted on a seacock in the bilge Both are accessible via the bilge hatch located just forward of the transom Raw water for the baitwell tub comes through the seacock to the baitwell pump and then to the...

Page 30: ...ft stringer The fish box pump is accessible by removing the dual battery switch and tackle box compartment located at the port aft corner of the transom The fish box macerator pump operates on a 2 way rocker switch labeled fish box that is located on the switch panel To operate the fish box macerator pump fill either of the aft fish boxes with water Then depress the fish box switch to the on posit...

Page 31: ...ucet shower nozzle and hose Press the button on the nozzle to ensure proper operation water spraying Depress the fresh water switch located on the switch panel to the forward position to activate the fresh water pump Then press the button on the faucet nozzle to begin spraying See the section titled Fresh Water Pump for operating instructions before using the fresh water shower Cabin Sink The cabi...

Page 32: ...supplied by the porta potti manufacturer for specific operating instructions Head Porta Potti with Dockside Discharge Optional This head system includes the same type of porta potti described above but it has a 3 0 gallon holding tank Follow the same instructions as shown above to operate the porta potti system To utilize the dockside discharge feature first locate the waste outlet It is a stainle...

Page 33: ...erwork in your owner s package If you cannot locate the paperwork you will find the controller head unit XM box mounted on the inside wall of the console For access to the box release the 2 latches on the forward top edge of the console aft of the windshield and move the console aft toward the helm seat Seating Seating for this boat model includes a pair of captain s chairs and a folding rear benc...

Page 34: ...tch Then twist the latch to the right to engage the latch The door should never remain open when you are underway or when conditions might cause a passenger to lose their balance and accidentally fall through the doorway See the Service and Care section of this manual for cleaning recommendations Transom Door The poly transom door is located on the port aft corner of the boat The sliding bolt styl...

Page 35: ...tank Fuel sender Fuel pick ups Release the latches on the top forward edge of the console for access to the backside of the console or dash panel Anchor Locker Fresh water pump Fresh water tank Bilge pump Battery switch Circuit breakers Fish box pump is behind this compartment Air conditioner battery switch Optional Forward bilge pump below access pie on the cabin step Cabin sink drain behind the ...

Page 36: ... We have installed an aluminum anchor roller at the bow pulpit The anchor line can be secured inside the anchor locker and then routed through the anchor roller and or windlass The anchor not included as standard equipment is held on the line beneath the anchor roller This allows you to move about the bow area safely without tripping over the line or anchor Dive Platform Integrated with Ladder An ...

Page 37: ...rce of drainage for each of the thru hulls Port Side Starboard Side Storage Your boat has storage areas for your tackle and or gear Wet dry storage compartments below the cabin V berth Storage shelf behind the bolster cushion installed around the cabin Mesh storage pocket on the aft cabin wall Fire Extinguisher Holder Installed in the port side cockpit It is located within easy reach of the helm s...

Page 38: ... 4 rod holders is permanently mounted to the aft legs of the frame providing you with additional rod holder capacity See the Service and Care section of this manual for cleaning recommendations for the anodized aluminum frame and fiberglass hard top Note Pro Line installs mounting pads to the frame for additional support when outriggers are factory installed Before adding after market outriggers w...

Page 39: ... drain overboard via the amidships thru hull Note Do not place any hot materials on this Fiberglass countertop as this surface could melt or burn For information on keeping the sink and countertop looking like new please refer to the Gelcoat and Fiberglass areas in the Service and Care section of this manual Upholstery Cabin interiors are outfitted in your choice of patterns and the rest of the ca...

Page 40: ...ve manufacturer How to install the butane canister Open the canister cover Make sure the ignition knob is in the off position and the canister lever is in the release position If the ignition knob is not completely in the off position the canister cannot be engaged into the lock position Install the canister so that the canister hole is aligned with the canister guide Lock by pushing the canister ...

Page 41: ...n knob is turned completely to the off position Make sure to check that the flame is off Be sure to raise the canister lever up to the release position Open the canister cover and then take the canister out Burning off the remaining fuel Some fuel may remain in the gas line After the unit is in the release position turn the ignition knob to the on position to burn off any remaining fuel ...

Page 42: ...oat speed and economy due to increased drag of hull and drive More spray over bow General trim up or out characteristics are Raises the bow of the boat out of the water resulting in less hull in the water Greater speed and economy for a given throttle setting Greater maneuverability provided prop does not ventilate during the maneuver In excess the reduced stability can lead to bouncing porpoising...

Page 43: ...y inspect the bilge for fuel and check for vapors Visually make sure that the propellers are clear of obstructions or swimmers Make sure that the engine cooling water intakes are submerged Lock the helm seat to face straight forward Attach the safety stop switch lanyard Starting the Engines Start the engine according to the instructions provided in your engine manual After Starting the Engines Aft...

Page 44: ...d Reduce the load to permit safe operation in rough and adverse conditions Heavy loads reduce the performance and increase fuel consumption The load positioning greatly affects the performance of your boat If excessive weight is placed too far aft the boat may have difficulty getting on plane and may ride rough If the load is concentrated too far forward the boat may bow steer or veer off to the s...

Page 45: ...wer buff with Mirror Glaze No 1 Then follow up with a good waxing Caution When power buffing use care not to leave swirl marks or burn the surface You may want to leave power buffing to a professional The gelcoat on your Pro Line is approximately 25 mil thick Minor scratches and deep stains that do not penetrate the gelcoat can be lightly wet sanded with 600 grit sand paper buffed and waxed to rem...

Page 46: ... that a qualified professional do this process While barrier coating and bottom painting are the best preventative to blisters caused by the environment this is in no way a guarantee that they will not occur Graphics Your graphics may be cleaned with a mild dish cleaning soap and warm water or a good marine grade cleaner that is recommended for cleaning gelcoat Never use any harsh chemicals abrasi...

Page 47: ...h a soft towel or sponge using lots of soap and water Remove all dried salt crystals and other contaminates Rinse completely with direct water pressure Clean and rinse it well Wash it often enough to keep contaminates from forming or building up Avoid the use of bleach or chlorides to clean the aluminum and or nearby components Chlorides can leach onto the aluminum when nearby Never clean with aci...

Page 48: ...he head and transom doors are made of a strong poly i e starboard material To clean the poly doors rinse with fresh water to remove as much grime as possible Then wash with a mild dish cleaning soap and warm water or a good marine grade cleaner that is recommended for cleaning poly plastic or vinyl You may use a soft bristle nylon brush for stubborn stains Never use any harsh chemicals abrasive cl...

Page 49: ...re a special cleaning mixture Then clean as follows 4 ounces 1 2 cup chlorine bleach Clean with a soft bristle brush 2 ounces 1 4 cup mild soap Allow mixture to soak for up to 20 minutes One gallon of water Rinse thoroughly Air dry Repeat if necessary Re treating the Fabric Sunbrella fabrics are treated with a fluorocarbon finish to enhance water repellency This finish is designed to last for seve...

Page 50: ...aces For stubborn stains use either Fantastic or Mr Clean which are commercially available mild detergents in accordance with manufacturers instructions For additional information regarding the care and maintenance of this product please refer to the Morbern brochure provided in your owner s package for recommended methods to clean specific types of stains Single Burner Butane Stove Body base of t...

Page 51: ...ights for proper operation Check wiring terminal blocks and plugs for loose connections and corrosion Verify switch and equipment operation Check line condition Inspect anchor and rope Clean out any debris from bilge and cockpit Flush water systems Install hull drain plug Verify operation of equipment before leaving dock Resealing In the heat and sun silicone and sealant can degrade over time We r...

Page 52: ...nufacturer s information carefully before using Woody Wax products on any component on your boat For more information regarding this product visit their website at www woody wax com Tef Gel Bed all SS fasteners that come in contact with aluminum with Tef Gel to prevent the galvanic corrosion between these two dissimilar metals Log onto the Tef Gel website at http www wolfwire com tefgel frameset h...

Page 53: ...st hoses for burned cracked or deteriorated sections All rubber hoses should be pliable and free of kinks Clean the bilge and all bilge components with a mixture of bleach and water Then follow up by misting the bilge and components with WD 40 This includes but is not limited to the hoses seacocks pumps connections clamps air conditioner pumps generator if equipped etc Once a Year Have a qualified...

Page 54: ... Vertical Clearance Hull Deck Interior Warranty Registration Date Fuel Capacity Gallons Ignition Key Cabin Head Door Key Other Key Radio Call Letters Bat Engine Make Model HP Port Engine S N Port Drive S N Stbd Engine S N Stbd Drive S N Prop Diam Pitch P N Trailer Make Model Trailer S N GVWR Insurance Company Agent Policy Phone ...

Page 55: ...rive unit Entangled in lines or weeds Anchor is down Prop cavitates Trim out too far Motor is too high Weeds on prop Bow heavy damage to hull Prop is damaged Excessive vibration Propeller engine or drive unit damaged Hull damaged Boat will not turn Steering unit needs fluid or has trapped air Tiller is disconnected helm turns Steering trunion or mechanism jammed helm won t turn Electrical problems...

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