24
5
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. Assembly requires the
included hex keys and your own phillips screwdriver , adjustable spanner ,
and rubber mallet .
Refer to the drawings below to identify the small parts needed for assembly. The number in parentheses below
each drawing is the key number of the part, from the PART LIST on pages 24 and 25. The number following the
key number is the quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a
part is not found in the parts bag, check to see if it has been pre-assembled.
M10 x 112mm Carriage Bolt (34)–4
M10 Nylon Locknut
(106)–4
M6 Large Washer
(94)–2
M8 Washer
(45)–2
M10 Split Washer
(70)–1
M8 Large
Washer (53)–2
M4 x 16mm Screw
(66)–4
M4 x 22mm
Screw (93)–2
M8 Split Washer
(126)–4
M8 Jamnut (127)–4
M10 x 87mm Button
Screw (63)–1
M8 x 53mm Button
Screw (113)–4
M8 x 50mm Button
Screw (20)–2
M6 x 16mm Button
Screw (109)–2
M8 x 19mm Patch
Screw (108)–2
M8 x 25mm Patch
Screw (22)–6
M8 x 15mm Button
Screw (65)–2
Key No. Qty.
Description
Key No. Qty.
Description
PART LIST—Model No. PFEVEL7985.0
R1005A
1
1
Frame
2
1
Upright
3
1
Front Stabilizer
4
1
Rear Stabilizer
5
1
Console
6
1
Left Side Shield
7
1
Right Side Shield
8
2
Pedal Disk
9
1
Left Handlebar
10
1
Right Handlebar
11
2
Foam Grip
12
1
Right Pedal
13
1
Left Pedal
14
1
Left Pedal Arm
15
1
Right Pedal Arm
16
2
Adjustment Knob
17
2
Pedal Leg Sleeve
18
2
Ramp Shield
19
1
Control Box with Lid
20
2
M8 x 50mm Button Screw
21
2
Snap Ring
22
10
M8 x 25mm Patch Screw
23
2
Handlebar Cap
24
2
Pivot Bushing
25
2
Handlebar Spacer
26
2
Upright Spacer
27
2
Bolt Set
28
4
Handlebar Leg Bushing
29
2
Ramp Wheel
30
1
Upright Bushing
31
1
Left Front Endcap
32
2
Wheel
33
2
M6 x 72mm Button Screw
34
4
M10 x 112mm Carriage Bolt
35
2
Rear Stabilizer Endcap
36
1
Left Crank Arm
37
1
Pulley
38
4
Pedal Arm Cap
39
1
Crank
40
2
Crank Bearing
41
1
Flywheel
42
2
Flywheel Bearing
43
1
Magnet
44
1
Flywheel Axle
45
4
M8 Washer
46
3
M8 Nylon Locknut
47
2
Crank Screw
48
1
Right Crank Arm
49
1
M6 x 25mm Bolt
50
1
Control Board
51
4
M6 x 18mm Bolt
52
1
“C” Magnet Bracket
53
2
M8 Large Washer
54
1
“C” Magnet
55
1
Motor
56
1
Belt
57
2
M6 x 20mm Button Screw
58
1
Ramp Cover
59
1
Ramp
60
4
M6 Nut
61
4
M5 Nylon Locknut
62
4
M5 x 12mm Bolt
63
1
M10 x 87mm Button Screw
64
2
M4 x 6mm Screw
65
2
M8 x 15mm Button Screw
66
19
M4 x 16mm Screw
67
4
M4 x 25mm Screw
68
1
Right Front Endcap
69
1
Reed Switch Clamp
70
1
M10 Split Washer
71
2
Handlebar Endcap
72
2
Leveling Foot
73
1
M5 x 16mm Screw
74
2
M5 x 6mm Screw
75
2
M6 Eyebolt
76
1
Spring
77
1
Reed Switch
78
1
Reed Switch Bracket
79
2
Handlebar Leg
80
1
Side Shield Cover
81
1
“U” Bracket
82
1
Incline Motor
83
1
Frame Spacer
84
4
M4 x 12mm Round Head Screw
85
1
Adjustment Cable Assembly
86
1
Upper Wire Harness
87
1
Lower Wire Harness
88
1
Pivot Axle
89
1
Left Pedal Bracket
90
4
Motor Washer
91
1
Water Bottle Holder
92
1
Right Pedal Bracket
93
2
M4 x 22mm Screw
94
5
M6 Large Washer
95
1
Wedge
96
2
Incline Motor Spacer
97
1
Incline Reed Switch
98
1
Incline Reed Switch Clip
99
2
Ramp Spacer
100
1
Incline Axle
To locate the parts shown below, see the EXPLODED DRAWING on pages 26 and 27.