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16 

INSTALLATION AND MAINTENANCE MANUAL 

516574_C_PUB_DATE_3_NOV_2009.DOC 

 

 

 

 

1. Securing bolt with nut 

2. Motor 

3. Motor pulley 

4. Motor pivot 

5. Belt 

6. Drum pulley 

7. M10 bolt joint of the hub 

8. M8 bolt joint of the hub 

 

 

 

 

 

Fig.5.2.C Machine drive 

FUSES 

Fuses FU1, FU2 for controlling circuits have value 6.3 A - 250 V. The fuses are accessible from the machine rear, 
(fig.3.1., pos.14). 

Summary of Contents for 5kg

Page 1: ...PROFESSIONAL WASHER EXTRACTORS 6kg 7 5kg SOAP HOPPER ON TOP PANEL ORIGINAL INSTALLATION MAINTENANCE AND USER S MANUAL 516574 C Publication date 3 Nov 2009 ...

Page 2: ......

Page 3: ...NSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE 3 3 SYMBOLS ON THE MACHINE 4 4 OPERATION INSTRUCTIONS 4 4 1 PRIOR TO WASHING 4 4 2 OPEN THE DOOR 4 4 3 LOADING THE WASHER 4 4 4 CLOSE THE DOOR 4 4 5 PROGRAM SELECTIONS 4 4 6 ADD DETERGENTS 5 4 7 START THE WASHER 5 4 8 WASHING PROGRAMS 5 5 FIRST SERVICE AT TECHNICAL PROBLEM 6 ...

Page 4: ...has not been used for two or more weeks Hydrogen gas is explosive If the hot water system hasnot been used for such period open all hot water taps and let the water run out for fewminutes This will release any accumulated gas As this gas isflammable do not smoke or use open flames during thistime During extracting the machine produces an equivalent noise level which does not exceed thevalue of 70 ...

Page 5: ...HE FRONT VIEW THE DRUM ROTATION DURING EXTRACTION MUST BE CLOCKWISE 2 1 INSTRUCTIONSFORMAINTENANCE ADJUSTMENTANDSAFETYOFPEOPLE Some important information for the usage of the machine are not or only partly mentioned in this User s Manual Missing information is possible to find in Installation and Maintenance Manual which is delivered with the machine References to Installation and Maintenance Manu...

Page 6: ...OR Open the door using the button intended for it 4 3 LOADING THE WASHER Put the linen in the drum depending on the maximum capacity of the washer Do not overload the washer extractor Overloading the machine can lead to a bad wash result Half washing loads can obstruct a proper function 4 4 CLOSE THE DOOR Close the door by pushing on the left side of the door till you hear a click Watch your hands...

Page 7: ... the washer extractor can be started The little light by the start button will be flashing B Push the START button to start the washer extractor When you have selected a wrong washing program you can change it during the first 150 seconds of the program by pushing the SELECT button When a more expensive washing program was chosen the value will be shown to add When you don t add more coins the cho...

Page 8: ...e drain valve is not energized The drain valve is normal open If the wiring is damaged repair the wiring 4 Check the pump only machines without door handle If the pump is broken repair or replace the pump FAILURE 3 OUT OF BALANCE BEFORE SPIN Failure 3 occurs when the out of balance sensor is activated before the spin sequence has started Result the machine will not spin DIAGNOSE 1 Check if the out...

Page 9: ...not well mounted install the rubber hose properly 6 Check if the hose on the electronic sensor is air tight If the air tube is not air tight replace the air tube 7 Check if the hose doesn t contain water siphon If the air tube contains water remove the water and fix the hose so that it doesn t work as a siphon 8 Check the continuity of the wiring If the wiring is not continue repair the wiring 9 C...

Page 10: ...isplayed DIAGNOSE 1 Check the well functioning of coin drop 2 If the coin drop micro contact or optocoupler is not functioning 100 replace the coin drop 2 Check the continuity of the wiring If the wiring is not continue repair the wiring FAILURE 99 SAFETY ERROR When Error 99 occurs this is a main error message to prevent that the door can be opened On the lower display instead of Err the temperatu...

Page 11: ... INSTALLATION 7 4 1 MANIPULATION AND UNPACKING 7 4 2 SPACE REQUIREMENTS 7 4 3 FASTENING THE MACHINE 7 4 4 TRANSPORTING BRACES 8 4 5 CONNECTION 9 4 6 PREPARING THE MACHINE FOR OPERATION 12 5 MAINTENANCE AND ADJUSTMENTS 13 5 1 MAINTENANCE 13 5 2 ADJUSTMENTS AND PART S EXCHANGES 14 6 TROUBLE SHOOTING AIDS 17 6 1 DOOR FAILS TO OPEN 17 6 2 ERROR INDICATION SHOWN ON DISPLAY 17 7 LIST OF RECOMMENDED SPAR...

Page 12: ...cessible for the machine operator Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interventions into the machine execution or functions are not allowed and the manufacturer refuses any respons...

Page 13: ...TALLATION If transportation is provided by the customer it is necessary to follow the manufacturer s instructions concerning transportation handling and storage In this case the manufacturer is not responsible for any damage of machine during transportation The ambient temperature for transportation and storage must be between 5 C and 55 C Relative humidity must be between 30 and 90 without conden...

Page 14: ...ectrical heating 3kW 1x220 240V 50 60Hz applicable for 7 5 kg 18 lb electrical heating 2750W hot water 1x220 240V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz applicablefor electrical heating 3kW 3x380 415V N 50 60Hz applicable for electrical heating 3kW 1x380 440V 50 60Hz not applicable for electrical heating 3x380 440V 50 60Hz applicablefor electrical heating 3kW 1x200 208V 5...

Page 15: ... at rinse AVERAGE WATER CONSUMPTION WITH PREWASH wash bath temperature 35 C prewash 60 C main wash normal low level for prewash and main wash normal high level for rinse 106 3 l 128 7 l 118 7 l 144 3 l AVERAGE ELECTRICAL POWER CONSUMPTION WITHOUT PREWASH wash bath temperature 60 C AVERAGE ELECTRICAL POWER CONSUMPTION WITH PREWASH wash bath temperature 35 C prewash 60 C main wash 100 electric heati...

Page 16: ...f option temperature display 9 Tub ventilation 10 Connection of hot water 11 Connection of cold water 12 Program run mode push button 13 Serial plate 14 Fuses 15 Electrical connection of the machine 16 Plug 17 Hose orifice of the version with drain pump 18 Drain of the version with drain valve 19 Adjustable leg 20 Soap hopper 21 Liquid soap hose connections 22 Plastic box for electrical connection...

Page 17: ...60 2 Plate of packaging Fig 4 1 Section view from the top of the machine ACCESSORIES DELIVERED WITH THE MACHINE After unpaking check if all accessories have been delivered according to your order 4 2 SPACE REQUIREMENTS WORKING CONDITIONS OF THE MACHINE The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moistur...

Page 18: ... Unscrew four bolts 1 on the rear panel of the washing machine Before complete removal of the rear panel it is necessary to disconnect the ventilation hose of the machine It means loosen the hose clip and pull the rubber hose off the plastic socket on the rear panel Take down the rear cover Unscrew nuts 3 fastening braces 2 to the washing unit on the left and right up on high of the tub axis Take ...

Page 19: ...th a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance EMERGENCY STOP DEVICE The machines are equipped with an ...

Page 20: ... hard water soft water washing programs type of soap and other related items to have the best wash results Characteristics mmol dm 3 dH Germany fH France England gr gal USA soft 0 1 25 0 7 0 12 0 8 75 0 3 medium 1 25 2 5 7 14 12 25 8 75 17 5 3 7 hard 2 5 3 75 14 21 25 37 17 5 26 3 7 15 very hard above 3 75 above 21 above 37 above 26 3 above 15 Tab 4 5 B HOT WATER When the machine is provided with ...

Page 21: ... water valves are open The incoming water dilutes the liquid soap and brings it into the tub assembly Caution The machines are produces in two versions Without liquid soap standard version With liquid soap according to the request Secure the location of the wiring and hoses in such a way that they can not be pinched damaged or rubbed Before you start to use liquid soap check with your liquid soap ...

Page 22: ...ion of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing position 45 After connection of conductors to the respective positions of the connector P screw clamps fix up the cable by t...

Page 23: ...e day it is recommended to shut off all main water and electrical supply However we don t mean the individual faucets of the machines that may not be touched once adjusted but only the main valves CHECKING AND MAINTENANCE EVERY SIX MONTHS WARNING MACHINE PROTECTIVE CONNECTION AND EARTHING MUST BE CHECKED EVERY 6 MONTHS 1 The filters in the water connection at the valves need to be cleaned Turn off...

Page 24: ...remove the screws 6 on the door frame Tighten the screws again after positioning the spacers 2 The adjustments of the door seal pressure must be executed as follows The door rubber 4 must still touch the tub rubber at the hinge side when the door opens at 5 3 Adjust the position of the door by loosening the screws 6 on the door frame The door hook 1 must be right in the center of the door lock ope...

Page 25: ... distance between vibration switch 1 and limiter 2 5 Mount the machine cover back 1 Microswitch 2 Limiter 3 Sensor Fig 5 2 B Vibration switch REPLACEMENT REGULATION OF THE BELT WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY PULLING OUT THE PLUG FROM THE SOCKET 1 Dismantle the rear cover Before complete removal of the rear panel it is necessary to disconnect the ventilation hose...

Page 26: ...g bolt with nut 2 Motor 3 Motor pulley 4 Motor pivot 5 Belt 6 Drum pulley 7 M10 bolt joint of the hub 8 M8 bolt joint of the hub Fig 5 2 C Machine drive FUSES Fuses FU1 FU2 for controlling circuits have value 6 3 A 250 V The fuses are accessible from the machine rear fig 3 1 pos 14 ...

Page 27: ...ILDREN OFF WHEN THE MACHINE IS IN OPERATION When the washing bath is cooled down find the bolt fig 6 11 pos 2 for access to a lever of emergency door opening on the left bottom side 1 and unscrew it Pull the lever by a screwdriver 4 mm diameter trough the hole in the frame to open the door WARNING IF THE WASHING WATER WAS NOT DRAINED OFF IT WILL RUN OUT THROUGH THE DOOR OPENING Fig 6 1 Lever of em...

Page 28: ...T OF RECOMMENDED SPARE PARTS drain valve drain pump 2 way inlet valve 3 way inlet valve fuses thermostat sensor heating contactor heating element V belts door seal Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer ...

Page 29: ...re dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels invites you to make use of these sys...

Page 30: ...20 INSTALLATION AND MAINTENANCE MANUAL 516574_C_PUB_DATE_3_NOV_2009 DOC REMARKS ...

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Page 32: ...E INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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