background image

PRESTO 
GmbH & Co. KG 
Bad Laer 

 

 

 

 

 

 

 

 

04/2012     7 - 4 

 

Electrical system   

 

 

 

 

 

 

 

 Interval        Page        Resp.  

 

 

 

 

 

 

 

 

 

 

 

        person        

Controls on the switch cabinet and control bar: function check  

 

Main switch and Emergency OFF switch: function check  

7-17 

Motor protection relay: function check  

7-14 

Wiring in the switch cabinet and on machine housing: visual check  

7-10 

Power cable: visual check  

7-10 

Safety switch on side service doors, needle hatches: function check  

7-9 

Safety switch on twister hood: function check  

7-9 

Safety switch on service door in the hopper: function check   

7-8 

Terminal position switch for emergency pull line (optional): function check  

 

Ventilation hood on electrical motor: check for cleanliness  

 

Automatic start system (optional): check function and cleanliness  

 

Hydraulic system  

Hydraulic aggregate and fittings: check condition and tightness  

 

Hydraulic oil: check condition and oil level and refill if necessary  

7-11 

Filter insert and ventilation filter: replace  

 

Hydraulic hoses and fittings: check condition and tightness  

 

Hydraulic lines and fittings: check condition and tightness  

7-15 

Hydraulic valves: check tightness  

 

Hydraulic cylinder (main, needle, twister, channel): check tightness and condition  

7-16 

Compaction pressure: check setting acc. to specification  

 

Other hydraulic accessories: check function and tightness  

 

Oil change 

7-17 

Mechanical system  

Plunger: check condition and wear  

 

Plunger setting in channel: check and adjust if necessary  

 

Polyamide guides on plunger: check for wear  

7-14 

Telescoping sheets: check the condition  

 

Polyamide telescoping sheet guides: check condition and wear  

7-14 

Cutting gap on the plunger: check and adjust if necessary 

7-12 

Counter-blade and blade on the plunger: check condition and wear  

7-18 

Compaction channel floor: check condition and wear  

 

Needle guide rollers: check cleanliness and wear  

 

Needle head: check condition and wear 

 

Binding system: check function and cleanliness  

 

Twister disks: check the setting 

7-13 

Twister chain: check the condition, lubricate, adjust and re-tension if necessary  

7-13 

Twister blade: check wear and movability  

 

Polyamides in the twister: check for wear 

 

Retainer: check function  

7-19 

Locking pins on hydraulic cylinder: check wear and lubricate 

 

Press bar on channel outlet: check the securing pin  

 

Guides for binding wire and binding strap: check free run  

 

PVC cover on channel outlet: check the condition  

 

Service doors, twister hood, service and cleaning hatches: lubricate  

 

Moving parts on compactor: check movability and lubricate  

 

Ground anchors of the compactor: check firm seat  

 

Service doors, protection hoods and cover panels: check the condition 

 

Hopper: check the condition  

 

Overall condition of the compactor's welded construction: check the condition  

 

Bolted connections in general: check for firmness  

7-7 

Labels: check condition and legibility  

 

Overall condition of the machine's welded construction: visual check  

 

Other accessories (optional): check condition and function  

7-10 

 
Note: 
Maintenance works, as far as they concern special equipment, are described in chapter 11 "Appendix, special equipment".

Summary of Contents for Conti Compact CC-13 V

Page 1: ...PRESTO GmbH Co KG Bad Laer 04 2012 Operating and maintenance instructions CHANNEL TYPE BALING PRESS TYPE CONTI COMPACT CC 13 V CC 20 V CC 30 V CC 40 V ...

Page 2: ...rranty 3 9 Product liability 3 10 Warranty 3 1 3 1 3 3 3 3 3 4 3 5 3 5 3 6 3 6 3 7 3 7 3 9 3 9 3 10 3 11 3 12 3 12 3 12 4 Technical data 4 1 Sound emission 4 1 4 4 5 Constructive description 5 1 General information 5 2 Basic construction 5 3 Press unit with channel adjustment 5 4 Hydraulic unit 5 5 Electrical unit 5 6 Tie off device 5 6 1 Fully automatic tie off device 5 7 Funnel with safety circu...

Page 3: ... Appendix 11 1 List of machine operators and personnel in charge 11 2 Maintenance and revision list 11 3 Special equipment 11 3 1 Funnel 11 3 2 Special equipment 11 4 Wiring diagrams 11 4 1 General 11 4 2 Wiring diagrams for the channel type baling press 11 5 Disposal 10 1 11 1 11 1 11 3 11 4 11 4 11 5 11 5 11 5 11 5 11 6 ...

Page 4: ...e fulfils the basic safety and health requirements of the EC Directive on Machines In the event that no Declaration of Conformity is issued the attached EC Declaration of Incorporation for incomplete machines states with which additional components the machine must be assembled before it is put into operation Until the machine has been completely assembled commissioning of individual components is...

Page 5: ... 2006 42 EG To observe upon delivery The channel type baling press left our plant in a technically perfect and ready to use condition Please check the condition of the machine immediately upon receipt and carry out a functional check Possible complaints have to be reported to the forwarding agent immediately 1 2 Structure of the operating instructions The operating instructions are laid down in ch...

Page 6: ...of the unit Dealing with the safety devices of the machine Meaning of symbols and signs With respect to the operation of the machine Dealing with the operating elements Explanation of the operating instructions for the operating staff The use of aids and auxiliary devices Experiences with regard to the use of the machine Maintenance and repair instructions Correct dealing with fuels Special experi...

Page 7: ... correspondence with the agreed scope of delivery Any installation or equipment which is carried out by the operator at a later time however has not been developed or authorised by the manufacturer of the machine will result in an expiry of the declared conformity This also includes unauthorised modifications of the channel type baling press with sheets wood pasteboard or fabric of any kind by the...

Page 8: ... and safe function in correspondence with the above mentioned directives In addition to the above mentioned regulations the following directives are appropriate for the inspection as well Safety of machinery DIN EN 12100 Part 1 u 2 Electrical equipment DIN EN 60204 EC machinery directive 2006 42 EG During the operation of the machine the laws and regulations applicable at the place of use have to ...

Page 9: ...for instance as a result of unauthorised removal of coverings improper use incorrect operation or lack of maintenance The staff responsible for the safety of the unit has to safeguard that only qualified persons are instructed with work on the machine that these persons always have the supplied operating instructions available and that they are obliged to strictly adhere to these documents Working...

Page 10: ...k of damage to or destruction of the machine or its parts Caution Risk of crushing Read and understand the manual Caution Risk from electric current Note Additional important information can be found here 3 3 Safety marking Safety instructions and the brief version of the operating instructions are visible at the machine CAUTION NEVER CLIMB INTO THE FEEDING OPENING DANGER Danger of crushing Do not...

Page 11: ... turns The bolts should remain in the drill holes The cover can now be slid along the keyhole and removed by lifting over the bolt heads which fit through the round upper keyhole aperture The covers are replaced by reversing the sequence Seals may not be destroyed and pre set pressures may not be changed because this would result in an expiration of the warranty and criminal prosecution Equipment ...

Page 12: ...fety switch and light barriers if necessary ATTENTION Any work such as taking into operation maintenance and repairs may be performed by qualified staff only and have to be checked by responsible experts The user has to notify any trouble or irregularities to his person in charge immediately This applies for the mechanical and electrical devices The machine has to be stopped and secured immediatel...

Page 13: ...he channel type baling press The user will be responsible for the occupation of the channel type baling press with machinists who have been instructed about the use of the machine according to BGV A1 13 The above mentioned is only valid for the Federal Republic of Germany The corresponding regulations and guidelines of the country where the machine is used are applicable Only qualified and reliabl...

Page 14: ...es or vibrations extraordinary noise or odours response of control instruments etc show that the function is impaired To avoid malfunctions that may either directly or indirectly result in serious personnel or property damages the responsible maintenance personnel have to be informed immediately Before taking the unit into operation all protective devices have to be in protective position and the ...

Page 15: ...edge and corresponding tools only As far as necessary or if required by legal provisions use personnel protective equipment Observe protection against accidental risks Guideline of the council 2001 45 EC Wear protective gloves Use eye protection at places where there are solid airborne particles or where dusts caustic substances or the like are processed or produced It is prohibited to erect platf...

Page 16: ...c motor of the hydraulic pump has to be strictly observed A short time wrong running destroys the hydraulic pump The motor is running correctly when the ventilator wheel at the electric motor rotates in the direction of the arrow at the housing indicating the rotational direction and the compressing die makes a movement within 5 seconds If the compressing die does not make any movement within this...

Page 17: ...rks CC 20 Points of notice forks CC 36 Points of notice forks Secure load against unintended changes of the position Parts that are removed during transit have to be mounted and fixed again before taking the machine into operation again Transport safety devices and transport aids have to be removed The machine has to be separated from every external energy supply also in case of a slight change of...

Page 18: ...cked Inform operating staff about this point before starting special and repair work Nominate a supervisory person Secure dangerous zone Tighten loosened connections properly again during maintenance and repair work Dismantled protection and safety devices have to be properly mounted again and checked regarding a tight seat before taking the unit into operation again Use fuses in accordance with r...

Page 19: ... soft materials as paper cardboard foil etc Another or surpassing use may be regarded as improper use PRESTO GmbH Co KG will not be liable for damages resulting from this The risk will solely be borne by the user of the machine Operate unit in a technically good order and according to the regulations This requires the adherence to the applicable regulations of the accident prevention and the accep...

Page 20: ... Tie off threefold vertically wire 2 8 Electric connection standard plug CEE form 5 pole fuse protection A 16 Lifting time s 24 Type CC 20 fully automatic Pressing power kN 200 Spec pressing power N cm 2 38 1 Channel cross section mm 700 x 750 Charging opening m 3 1000 x 750 Filling volume max m3 0 53 Power kW 7 5 Volume in idle running m 3 h 80 Volume under operating conditions m 3 h 77 Weight re...

Page 21: ...threefold vertically wire 3 1 Electric connection standard plug CEE form 5 pole fuse protection A 35 Lifting time s 34 Type CC 40 fully automatic Pressing power kN 400 Spec pressing power N cm 2 48 5 Channel cross section mm 750 x 1100 Charging opening m 3 1030 x 1100 Filling volume max m 3 0 85 Power kW 15 Volume in idle running m 3 h 90 Volume under operating conditions m 3 h 72 Weight related t...

Page 22: ...E F G H L M CC 13 V 1225 1475 1830 380 1050 600 1560 1400 2800 750 CC 20 V 1225 1475 2030 380 1135 700 1900 1650 3300 750 CC 30 V 1225 1475 2130 380 1350 700 2540 1800 3700 950 CC 40 V 1275 1575 2200 380 1640 750 2540 1800 4200 1100 M Semiautomatic V Fully automatic ...

Page 23: ...744 The sound intensity level is stated according to MRL Appendix I point 1 7 5 f in a free sound field in a distance of 1 m from the machine and a height of 1 6 m with the highest measured value The sound intensity level measured at the channel type baling press of the types CC 13 CC 20 CC 30 and CC 40 V is 75 dB A ...

Page 24: ...tion law have to be adhered to Materials that are subject to special conditions for the disposal according to the waste disposal law must not be loaded Furthermore it is prohibited to fill in rumble timber or other bar racks from metal or other hard materials Glowing or burning particles must not be loaded The channel type baling press is controlled by a stored program control SPC The compaction o...

Page 25: ...he assembly mainly consists of the following components Baling channel with press body 1 Telescope sheets 2 Polyamide guide rails 3 for the press body Polyamide guide rails 4 for the telescope sheets Hydraulic cylinder 5 see hydraulic unit Channel adjustment sheets 6 with tightening elements 7 and plate for bale rest The press body is moved in the baling channel by means of two hydraulic cylinders...

Page 26: ...e While the compressing process starts tie up material is fed by several rollers on the one side of the forming bale While the bale grows both in volume and length tie up material is pulled over and under the bale This tie up material later on after the requested bale length has been achieved serves to tie up the bale 5 3 1 Hydraulic channel adjustment Four hydraulic cylinders are mounted at the c...

Page 27: ... you correspondingly The assembly Hydraulic unit is responsible to provide the hydraulic pressure which is required for the compaction of the filled in material The electrically driven hydraulic pump gear pump design provides the hydraulic unit with the required operating pressure A valve has been installed as an overload protection which protects the hydraulic unit against excessive pressure The ...

Page 28: ... 5 Two hydraulic cylinders 7 Hydraulic lines 10 Temperature display 8 optional Switch lack of oil temperature 9 The hydraulic pump of the aggregate cannot be illustrated because it is positioned in the hydraulic tank 8 Switch lack of oil ...

Page 29: ...4 x 10 mm2 FI Schutzschalter 30 mA Vorsicherung 35 A träge Sicherung nach DIN 49462 63 Type CC 40 Anschluss 3L PE 400 V 50 Hz 15 kW Drehstrom Netzanschlussleitun g 4 x 10 mm 2 FI Schutzschalter 30 mA Vorsicherung 35 A träge Sicherung nach DIN 49462 63 The a m fuse protection and FI switches must be observed even if larger plugs with adapters are used Attention It is absolutely necessary to ensure ...

Page 30: ...5 7 Switch box 1 with relay 2 motor protection switch 3 fuses 4 and operating elements stored program control 5 and wiring Limit switch press in front B33 Limit switch press backwards B31 See fig Overview limit switches page 5 8 B33 B31 ...

Page 31: ...length B31 Stop position press backwards B33 Stop position press in front B34 Stop position needle down left side B35 Stop position needle down right side B36 Stop position needle up B37 Puls generator drill View from the right sight of the machine View from the left sight of the machine ...

Page 32: ...page 5 8 You will find information with regard to maintenance and care in chapter 7 5 6 Tie off device 5 6 1 Fully automaticl tie off device The assembly of the manual tie off device consists of the following components Drill and cutting device 15 Limit switch for needle down operation B35 limit switch for needle up B36 See fig Overview limit switches page 5 8 ...

Page 33: ...pper wire in one opening The lower wire is led from the needle as a loop upward and laid into the free opening of the drilling disc After a number of rotations of the drilling disc the drilling process is finished with a return rotation and the subsequent cutting Drilling disc You will find the detailed description with regard to the operation and the sequence of the tie off process in chapter 6 O...

Page 34: ... funnel with revision door 25 and safety switch S2 is shown The assembly mainly consists of the following components Charging funnel with installation material Light barrier see chapter 11 Appendix special equipment Safety switch PRESTO will adapt the attachable funnel to the local conditions As a rule the channel type baling press and the attachable funnel have to be installed at the customer s a...

Page 35: ... Technical data Any accessories which form part of the special equipment are described in the following point You will find a more detailed description with regard to this extra equipment in chapter 11 Appendix special equipment 6 2 Operating elements This section describes the operating elements of the channel type baling press CC 13 CC 20 CC 30 and CC 40 with fully automatic tie off device With ...

Page 36: ... only Explanation see chapter 7 page 1 Project documentation and wiring diagrams of the manufacturer are enclosed to the unit The unit has to be installed and connected according to these plans Place unit on a plain base The base must be capable of bearing the unit permanently It must be possible to screw the legs of the unit with the base In order to fix the unit you should use heavy duty dowels ...

Page 37: ...ll security devices working perfectly In case of fire in the switch box only use fire extinguishers permitted for this purpose NO WATER Prior to the initial commissioning the operator of the unit must have read and understood the operating instructions It is possible to stop the unit immediately in case of danger by pressing the emergency off switches Carry out the following works every day before...

Page 38: ...tion and keep as long as the press is to be moved When running forward care has to be taken that in the front final position there is not cut off by the limit switch Observe the pressure gauge If the press is drawn back manually the rear limit switch cuts off the valve automatically when having reached the limit switch Operation mode Auto See to it that no persons are endangered by the operation o...

Page 39: ...sufficient material and the compressing die is in its end position the machine starts automatically via the installed light barrier The unit will check after the start whether the compressing die is in the rear position The compressing die returns to the back limit position and the pump is switched off The length of the bale permanently increases It is continuously collected by the pulse generator...

Page 40: ...at the hydraulic cylinder will increase to the maximum pressure of 130bar Needle down Press key Needle up 7a and hold The needle moves downward until the limit switches needle at the bottom switch Needle from the operating position to threading position Conditions The needles are in the basic position i e the limit switches needle at the bottom B34 B35 are actuated The compressing die is in the re...

Page 41: ... up to the limit switch needle at the bottom B34 B35 The needle is in basic position The compressing die can be moved again Twisting Press key Twisting 8a and hold The drilling disc carries out a half rotation The pulse generator simultaneously switches Drill B37 Thereby the wires are not cut Cutting Press key Cutting 8b and hold The drilling disc carries out a half rotation anticlockwise when dri...

Page 42: ...PRESTO GmbH Co KG Bad Laer 04 2012 6 8 Visible only right side of the machine ...

Page 43: ...which slightly reduces after the running in period of the unit Coefficient of friction of the material to be compacted This can vary very strongly e g relatively high with respect to cardboard and relatively low in case of foils The fill height in the fill in funnels by the start of the press procedure The fill in funnels must be filled up to the upper edge of the press body with material at least...

Page 44: ...PRESTO GmbH Co KG Bad Laer 04 2012 6 10 Attention Never fall short of the measurement of 65 mm the spring package is almost completely pressed together ...

Page 45: ...tively low for plastic films The fill height in the fill in funnels by the start of the press procedure The fill in funnels must be filled up to the upper edge of the press body with material at least so that the channel discharge is filled evenly 6 4 2 1 Adjust bale length twist The unit must be switched on during these adjustment works Therefore ensure that no persons are endangered during your ...

Page 46: ...l control and display for the control of the conveyor if existent can be found here A pre selector for the limit position disconnection of the compactor decides whether the ram stops in front or rear position after pressing Machine Data Fig 3 Machine data Following menu entries can be found in machine data bale counter daily bale counter and the graphics of the pressure at the moment shown in bar ...

Page 47: ...choice The menu entry Language choice can be activated out of the main menu or settings menu Menu Settings Fig 6 Settings Via main menu you get into the menu entry settings after entering the User password see entering password With the suitable function key you reach further settings such as time setting and system settings System settings are protected with a PRESTO password see entering of pass...

Page 48: ...he login screen has to be actuated see fig password inquiry The password or the user name can now be entered with the touch screen and has to be confirmed with enter fig entering password The USER password is 100 Next the user name and the password have to be confirmed with the button OK see fig Password inquiry If the password is correct the user has access to all corresponding menu entries and f...

Page 49: ... Whenever the time set does not correspond to the actual time time and date can be changed via menu entry time setting System settings System settings include internal settings of the touch panel and can only be modified from our service technicians fig system settings System time Input fields Button Entering Input press longer than 1 sec Contrast regulation Button funnel door yes no press to choo...

Page 50: ...n ram backwards Ram moves backwards until end position B31 is reached and valve is closed Needle in threading position Pressing ram must be completely retracted press the Needle down button 4b Needle moves down and stops in Threading position only B34 Pulling in the wire Straight align the wire and pull in Threading position Operating position Threading example for the lower wire for CCV 1 through...

Page 51: ... shown below Push the wire as far as possible through the opening in the press shaft b Close all doors covers c Select Automatic operating mode 8 d Press Operation button 9 e Perform approximately 2 3 press operations with the material until the upper wire is tight f During the subsequent extension of the pressing ram rotate the bale length wheel B30 until Binding is indicated on the Touch panel o...

Page 52: ...ion of the upper and lower wire above the knotting device make some improvements if necessary the pre tensioning of the wire which occurs during normal operation has not been applied yet The processes 12 and 13 have to be carried out together at least twice with the operating personnel Good knot Knot too loose ...

Page 53: ...oncerning the maximum permissible weight see type plate or chapter 4 Technical data in these operating instructions Lift device at the intended lifting points only Secure load against unintended changes of the position Separate unit from every external energy supply also in cases of a slight change of the position Parts that are removed for transport purposes have to be mounted and fixed before ta...

Page 54: ... with forks directly under machine housing never drive under needle guide and or hydraulic cylinder Tie up unit on a transport vehicle by diagonal attachment or make use of the existing eyes Disassemble all projecting parts at first and or do not lead tie up material over such parts Lift machine at intended loading point only or use forks of forklift truck only at bearing parts See schematic view ...

Page 55: ...h are operated outside of the application area the existing regulations and guidelines of the user country will be valid 7 1 General Safety covers held in place by bolts which fit through keyhole shaped slots are removed from the machine by loosening the bolts 3 or 4 turns The bolts should remain in the drill holes The cover can now be slid along the keyhole and removed by lifting over the bolt he...

Page 56: ...f parts partial equipment These works may be carried out by qualified persons with sufficient knowledge and corresponding tools Danger of injury Before carrying out any cleaning and maintenance work always check the area for foreign matter such as sharp edged material one way injection needles etc Also check whether contaminated materials have been compacted Contact the operators before if require...

Page 57: ...aintenance works with information with respect to the maintenance interval and reference to the description of the work The maintenance of electrical equipment may be carried out by experts or instructed persons only Meaning of the abbreviations A works that can be carried out by the operator of the machine F works that have to be carried out by an expert e g PRESTO service mechanic Abbreviation f...

Page 58: ...e guides on plunger check for wear M 7 14 A Telescoping sheets check the condition J F Polyamide telescoping sheet guides check condition and wear M 7 14 A Cutting gap on the plunger check and adjust if necessary W 7 12 A Counter blade and blade on the plunger check condition and wear W 7 18 A Compaction channel floor check condition and wear J F Needle guide rollers check cleanliness and wear W A...

Page 59: ...ic accessories check function and tightness Oil change Mechanical system Plunger check condition and wear Plunger setting in channel check and adjust if necessary Polyamide guides on plunger check for wear Telescoping sheets check the condition Polyamide telescoping sheet guides check condition and wear Cutting gap on the plunger check and adjust if necessary Counter blade and blade on the plunger...

Page 60: ...ns Put main switch into 0 position and check whether the yellow safety bow can be pulled out and clicked into place Emergency off switch check function Press emergency off switch 2 The key must click into place in this position Put main switch 1 in I position Put operation mode switch 3 in Auto position Press key Operation 4 Press Start 5 key in order to check the proper function of the emergency ...

Page 61: ...out of operation at the beginning of the inspection Open inspection cover 20 of the charging funnel Put main switch into position I emergency off pulled and unlocked Put operation mode switch in Auto position Press operation button Press Start button in order to test the proper function of the safety switch 21 The function test is ok if the machine does not start up Close inspection cover properly...

Page 62: ...ration key Press start key in order to test the proper function of safety switch 22 The function test is ok if the machine does not start up Close the flap after the function test 22 Pull cord switch check function The unit is out of operation at the beginning of the inspection Press the reset button of the pull cord switch until it clicks into place Now pull the pull cord 23 until you can hear ho...

Page 63: ...y in the area of the tie off device Open the cover 26 of the tie off device Put main switch in I position emergency off pulled and unlocked Put operation mode selector in Auto position Press Operation key Press the Start key in order to test the proper function of safety switch 27 The function test is successful if the machine does not start up Close the cover to the tie off device after having fi...

Page 64: ...imit stop Prior to the start of this work put main switch into 0 position and secure with a padlock Check the hydraulic part of the aggregate for tightness visual inspection Screw out tank ventilator Check run in hydraulic cylinders if the distance between liquid level and upper edge of the screwed socket is not more than 4 5 cm Refill hydraulic oil as required You will find information with regar...

Page 65: ...ance has to be adjusted as follows Loosen the counter nuts 42 of the adjusting screws 43 on both sides of the unit First screw in cautiously only one adjusting screw on each side This should preferably be the adjusting screw in the middle of the screw field Measure cutting clearance again Repeat this procedure until the measured cutting clearance is 0 3 mm 0 1 mm Tighten all other adjusting screws...

Page 66: ...earance 2mm in connection with blunt cutting edges edge radius 0 5mm and appropriate material behaviour e g foils PET o s results in vertical force introductions into the housing structure which could add a multiple of the thrust of the pressing ram Thus severe damages cracks permanent deformations can be caused Drilling cutting device check chain tension and lubricate chain in case of fully autom...

Page 67: ...hapter 10 spare parts or chapter 11 Appendix wiring diagrams Check condition of polyamide rails The machine has to be cut off completely during maintenance and repair works and has to be secured against unauthorised reclosing If to proceed in another matter this will be clearly stated Drive press body to rear final position Put main switch into 0 position and secure with a padlock Apply a thin gre...

Page 68: ...pipe and hose connections for tight fit Retighten if required This check has to be carried out for the first time approximately 4 weeks after the commissioning of the unit All further controls have to be carried out according to the interval stated in the maintenance schedule Carry out a visual inspection for obvious damages on this occasion Keep an eye on fabric damages at hoses damages at pipes ...

Page 69: ...ith this work Aggregate oil change First drive press body into open final position Put main switch into I position emergency off pulled and unlocked Push Operation button Put selector switch in Manual position Push the button Press backwards now the press ram drives to the open limit position When having achieved the final position the press ram is stopped Put main switch into 0 position and secur...

Page 70: ... the filter element Pump the waste oil out of the oil filter opening into an appropriate vessel Fill new hydraulic oil into the control opening The oil level is correct if the distance between the liquid level and the upper edge of the screw in opening does not amount to more than 4 5 cm You will find information with regard to the hydraulic oil in the section Operating fuels specifications Reinst...

Page 71: ...nto the direction of the open final position until knives and counter knives are accessible without any problems Put main switch into 0 position and secure with a padlock before you start with this work Push back telescope sheet with a metal bar if necessary Completely replace the knives 40 tightening torque 100 Nm Completely replace the counter knives 41 tightening torque 100 Nm Adjust cutting cl...

Page 72: ... clearly indicated Check all hydraulic pipes for potential leaks in the hydraulic cylinder area Check retaining device on both sides for functionality Paper or plastic remainders in the retaining device can settle Accomplish therefore weekly or when excessive contamination a thorough cleaning of the retaining device in order to ensure a perfect function Attention keep a sufficient distance from th...

Page 73: ...ations Aggregate Filled up at the manufacturer s Esso HLP 32 Brand of other manufacturer NUTO H 46 Esso Spay type grease for other lubrication points Use commercial quality chain spray grease Quantities Aggregate oil filling CC 13 20 l CC 20 100 l CC 30 140 l CC 40 140 l ...

Page 74: ...adlock against unauthorized switching on Unauthorised repair works by the operator are not permitted In case of an unauthorised interference into the machine there will no longer be a warranty and liability claim against the manufacturer Repair works at electrical devices may be carried out by qualified staff only The regulations according to VDE and BGV A2 have to be adhered to and the regulation...

Page 75: ...reviation that will provide you with information about the person authorised to carry out the remedial measures Explanation F skilled workers A person operating the unit Never carry out any works at the machine you are not entitled to carry out Repair work on electrical installations may be carried out by our after sales service staff or by qualified electricians only Before starting electrical wo...

Page 76: ...d part of the panel Pic 2 Auto mode 2 Error messages If a fault arises a separate Alarms page window and an alarm indicator are displayed on the panel Pic 7 Failure signals For every failure message you can call a help text activating the button The Alarms page window can be closed with the button When the failure is repaired and the message is reset by the Reset button the Alarms page the indicat...

Page 77: ...ror message appears if The switch oil level or oil temperature monitoring is activated Oil loss in the system or is too hot 90 C 8012 fail at valve channel pressure If the valve canal pressure built up is activated for more than 5 seconds in automatic mode without interruption this message appears 8013 needle is not in operating position If the plant is activated in Auto mode and no binding signal...

Page 78: ...tries to eliminate the blockage by automatic short moving back and again move forward of the needle Even if this does not succeed in the 4th attempt this message appears 8034 fail at function needle down If the valve needle up is activated for more than 8 seconds in Auto mode without break the machine tries to eliminate the blockage by automatic short moving back and again move forward of the need...

Page 79: ...ial long 151mm outer r h 1x long 151mm outer l h 1x long 215mm inside 2x counter knives 13 20 2x CC30 short 134mm outer r h 1x short 134mm outer l h 1x short 200mm inside 3x Special long 142mm outer r h 1x long 142mm outer l h 1x long 215mm inside 3x counter knives CC30 2x CC40 short 134mm outer r h 1x short 134mm outer l h 1x short 240mm inside 3x counter knives CC40 2x 100118400 100118500 100118...

Page 80: ... without fig 250510013 250510010 250510013 250512067 250510013 250512067 3a 3b Slide rail guide of the compressing die CC 13 6x CC 20 CC 30 CC 40 6x Inside rail CC 30 CC 40 Screws each 2xM 12 x 35 Chain guidance CC13 20 4x Chain guidance CC30 5x screws je 2 x M 10 x 80 je 2 x M 10 x 70 je 1 x M12 x 100 each 2 x clamping sleeve 10 x 50 3a 171201091 3b 100048500 171201091 100174800 250512019 1000883...

Page 81: ...88300 100120600 4 Telescope guide CC 13 Screws each 2 x M 12 x 40 CC 20 CC 30 and CC 40 Screws each 2 x M 12 x 40 100050001 250510026 171201090 250510026 7 Spring for back owners Without Illustration 100088201 8 Knotting device CC 13 and CC 20 CC 30 CC 40 050008700 050008800 050027500 9 Oil motor knotting device 401500002 ...

Page 82: ...g vane knotting device 100100300 12 Chain with chain joint knotting device CC 13 and CC 20 CC 30 CC 40 101041200 101040900 101082500 13 1 13 1 13 2 13 3 13 4 Drilling disc with knife and mounting material Drilling disc Drilling disc bolt knife Nut M12 2x 50027800 100224100 100056701 251012003 ...

Page 83: ...1 14 2 Pawl CC 13 CC 20 CC 30 2x CC 40 2x Leaf spring 2x 100056802 100120702 100088101 15 1 15 2 15 3 Deflection wheel z16 Bearing Seeger circlip ring 100039800 253001008 601300004 16 1 16 2 16 3 Deflection pinion z 11 Bearing Seeger circlip ring 100039700 253001008 601300004 14 2 14 1 ...

Page 84: ...es Screw M12 x 95 100110700 100111400 250512006 18 Needle trace complete CC13 CC20 CC30 CC40 051020900 400513001 19 Needle cylinder CC13 CC20 CC30 CC40 400512002 400513001 20 Needle roller Polyamid roller Bolt Needle element Extension for needle element 100011300 100013600 100013900 50507200 21 Needle head 050101800 23 Pressing cylinder CC 13 CC 20 CC 30 CC 40 400510013 400512012 50040301 ...

Page 85: ...lescope sheets CC 13 3x CC 20 4x CC 30 2x CC 40 2x 50011200 50040401 50519610 50011200 25 Telescope covering sheet CC 30 Telescope covering sheet CC 40 100174600 100563530 26 Rear wall bottom CC 13 and CC 20 Rear wall top CC 13 and CC 20 CC 30 CC 40 050043400 101200044 050047300 50519609 ...

Page 86: ...STO GmbH Co KG Bad Laer 04 2012 10 8 Pos Designation Type Illustration Item no 27 Limit switch for pull cord 300500393 28 Oil temperature indicator CC 20 CC 30 and CC 40 406000010 29 Light switch 300500202 ...

Page 87: ...PRESTO GmbH Co KG Bad Laer 04 2012 10 9 Pos Designation Type Illustration Item no 30 Cable with plug 302100059 31 Cable with plug 302200107 32 Roller limit switch 300500149 ...

Page 88: ...PRESTO GmbH Co KG Bad Laer 04 2012 10 10 Pos Designation Type Illustration Item no 33 Limit switch inspection flap 300500182 34 Inductive switch 30mm Inductive switch 18mm 300500009 300500027 ...

Page 89: ... Co KG Bad Laer 04 2012 10 11 Pos Designation Type Illustration Item no 35 Float switch 300500299 36 CC 13 CC 20 CC 30 and CC 40 Magnetic coil NG6 Magnetic coil NG10 402510015 402510017 37 Pressure gauge 405000002 ...

Page 90: ...tion Item no 38 Hydraulic pump with seal CC 13 CC 20 CC 30 CC 40 CC 40 401005002 401005005 401005014 401001002 39 Vent cap CC 30 CC 40 403002002 40 Vent cap with dipstick CC 13 and CC 20 403002001 41 Coupling CC 13 CC 20 CC 30 CC 40 051000600 051000500 051000330 051000100 ...

Page 91: ...0 13 Pos Designation Type Illustration Item no 42 Return filter CC 20 up to CC 40 403001006 43 Filter insert for return filter CC 20 up to CC 40 403050002 44 Return filter CC 13 403001004 45 Filter insert for return filter CC 13 403050003 ...

Page 92: ...Co KG Bad Laer 04 2012 10 14 Pos Designation Type Illustration Item no 46 Valve block CC 13 402510028 47 Valve block CC 20 and CC 30 CC 40 402510041 402510042 48 Electro valves on plate CC 13 up to CC 40 402516042 ...

Page 93: ...107030 300111004 300115001 50 Hydraulic hoses CC 13 1 St NW13 x 550 reservoir 2 St NW13 x 550 Jetschutz CC 20 1 St NW13 x 1000 2 St NW16 x 600 Jet protect CC 30 1 St NW16 x 1000 4 St NW16 x 800 Jet protect CC 40 1 St NW10 x 200 Jet 4 St NW10 x 600 Jet protect 402013003 402013012 402013005 402016014 402016001 402016021 402010011 402010006 ...

Page 94: ...6 Binding wire Ø 3 1 mm 40 kg Rolle for CC 30 and CC 40 Without illustration 600700001 Hydraulic channel adjustment 57 Hydraulic cylinder CC 13 CC 20 400500004 58 Hydraulic cylinder CC 30 CC 40 400500003 400500005 59 Hydraulic hoses NW 10x1000 lg 402010009 60 Hydraulic hoses NW 10x600 lg 402010006 61 Pressure relief valve Without illustration 402506104 62 Pressure switch Without illustration 40252...

Page 95: ...ived read and understood the operating instructions He undertakes to observe all points described therein In case of nonobservance there will be no guaranty obligation on the part of the manufacturer for personal and property damages The persons instructed and authorised for the use of the unit have to be entered into the following table Name registered on Signature Person in charge ...

Page 96: ...erator confirms by the registration in the following table that he has taken over the machine as responsible operator of the machine Name Taken over on Signature This sheet may be copied See to a complete documentation by leaving the full pages in the file ...

Page 97: ...firmed by the person in charge The list has to be presented to the control authorities of the social insurance against occupational accidents or to the Engineering Control Association duly completed and signed Maintenance on Inspection on Date Signature machine operator Confirmed by person in charge This sheet may be copied See to a complete documentation by leaving the full pages in the file ...

Page 98: ...n any case it is ensured that the minimum safety distance ensures that the minimum safety height of the charging shaft of 1100 mm is not fallen short of The construction of the funnel is carried out by the manufacturer When installing the funnel it has to be taken into consideration that a safety switch might become necessary The installation of a security switch can be effected by our service tec...

Page 99: ...an appropriate qualified electrician The person responsible for the work must have the necessary specialised knowledge of the unit and the electrical system Furthermore the person must be familiar with the valid safety regulations and the general technical rules 11 4 2 Wiring diagrams for the channel type baling press The enclosed wiring diagrams are valid only for the unit supplied with these ope...

Page 100: ...f the countries What is to be disposed Material How is it to be disposed Transportation material Packing Pallets Paper and cardboard boxes Plastics Back to the manufacturer or carrier To the waste paper Plastic recycling and or yellow bag Clothes Material Oil and greasy wastes Construction units Control units Electronic devices and construction units Metal Plastics Electronics scrap iron Electroni...

Reviews: