Prestige Prestige Solo 175 Installation And Maintenance Manual Download

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Combustion Air Venting

SECTION II - Combustion Air and

Venting

Combustion Air Contamination

If the PRESTIGE Solo combustion air

inlet is located in any area likely to cause

or contain contamination, or if products,

which would contaminate the air cannot

be removed, the combustion air must be

repiped and terminated to another loca-

tion. Contaminated combustion air will

damage the unit and its burner system,

resulting in possible severe personal

injury, death or substantial property

damage.

Do not operate a PRESTIGE Solo if its

combustion air inlet is located near a

laundry room or pool facility. These

areas will always contain hazardous con-

taminants.
Pool and laundry products and common

household and hobby products often

contain fluorine or chlorine compounds.

When these chemicals pass through the

burner and vent system, they can form

strong acids. These acids can create cor-

rosion of the heat exchanger, burner

components and vent system, causing

serious damage and presenting a possi-

ble threat of flue gas spillage or water

leakage into the surrounding area.
Please read the information listed below.

If contaminating chemicals are located

near the area of the combustion air inlet,

the installer should pipe the combustion

air inlet to an outside area free of these

chemicals per SECTION V of this

installation manual.

Potential contaminating products

- Spray cans containing chloro/fluorocar-

bons

- Permanent Wave Solutions
- Chlorinated wax
- Chlorine - based swimming pool chem-

icals / cleaners

- Calcium Chloride used for thawing ice
- Sodium Chloride used for water soft-

ening

- Refrigerant leaks
- Paint or varnish removers
- Hydrochloric acid / muriatic acid
- Cements and glues
- Antistatic fabric softeners used in

clothes dryers

- Chlorine-type bleaches, detergents, and

cleaning solvents found in household

laundry rooms

- Adhesives used to fasten building prod-

ucts and other similar products

Areas likely to contain these products

- Dry cleaning / laundry areas and estab-

lishments

- Beauty salons
- Metal fabrication shops
- Swimming pools and health spas
- Refrigeration Repair shops
- Photo processing plants
- Auto body shops
- Plastic manufacturing plants
- Furniture refinishing areas and estab-

lishments

- New building construction
- Remodeling areas
- Garages with workshops

WARNING

Summary of Contents for Prestige Solo 175

Page 1: ... A N U A L 2011 50 Manual Prestige 60 175 250 399_TriMax_Revised 2 6 14 If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any applianc...

Page 2: ...V 6 Methods of Accessing Combustion Air into a Space Category IV 7 Indoor Combustion Air 7 Outdoor Combustion Air 7 8 Combination of Indoor and Outdoor Combustion Air 9 Combustion Air and Vent Piping 9 Removal of an Existing Boiler from a Common Vent System 10 Commonwealth of Massachusetts Installation 11 SECTION III UNIT PREPARATIONS Handling Instructions 12 Wall Mounting Installation 12 Wall Mou...

Page 3: ...cations 20 System Piping Multiple Units Installation 20 System Piping Diagrams 21 23 SECTION V INSTALLING VENT COMBUSTION AIR CONDENSATE DRAIN Installing Vent and Combustion Air 24 Installing Condensate Drain Assembly 24 25 SECTION VI GAS PIPING Gas Supply Piping Connection 26 Natural Gas Pipe Sizing Natural Gas 27 Natural Gas Supply Pressure Requirements 27 Propane Gas Pipe Sizing Propane Gas 28 ...

Page 4: ...x User Interface 40 TriMax Navigation 41 Trimax Menu Structure 42 Home Screen 43 Status Line Messages 44 Main Menu 45 EZ Setup Menu 46 Heating EZ Setup 46 47 Domestic Hot Water EZ Setup 48 49 EZ Setup Reset 49 Display EZ Setup 49 CH DHW Operation 50 Boiler Information 50 Information Items 51 Lockout History 52 Lockout Screen 53 Manual Reset Hard Lockouts 54 Automatic Reset Soft Lockouts 55 SECTION...

Page 5: ...IGE Solo Start Up 59 If PRESTIGE Solo does Not Start Correctly 59 Check the PRESTIGE Solo and System 59 62 Operating Instructions 63 SECTION XII OUTDOOR RESET CONTROL Mounting the Outdoor Sensor 64 Wiring the Sensor 64 SECTION XIII EXTERNAL MODULATING CONTROL Wiring the Modulating Controller 65 TriMax Adjustment 65 Programming of External Modulating Control 65 Factory TriMax Settings 66 SECTION XI...

Page 6: ...k Expansion Tank 72 Check Boiler Relief Valve 72 Inspection of Ignition Electrode 72 Check Ignition Wiring and Ground Wiring 72 Check Control Wiring 73 Check Control Settings 73 Perform Start Up and Checkout Procedure 73 Check Burner Flame 73 Check Flame Signal 74 Check Combustion Levels 74 Check Flue Gas Temperature 74 Clean Heat Exchanger 74 Review with Owner 75 Handling Previously Fired Combust...

Page 7: ...ructions on installa tion operation or maintenance which are important to equipment but not related to personal injury hazards Indicates recommendations made by ACV Triangle Tube for the installers which will help to ensure optimum oper ation and longevity of the equipment NOTICE WARNING CAUTION BEST PRACTICE DANGER The following terms are used throughout this manual to bring attention to the pres...

Page 8: ...form all installation steps required in these manuals in the proper order given Failure to adhere to the guidelines within these manuals can result in severe personal injury death or substantial property damage Homeowner This product should be maintained serviced and inspected annually by a qualified service technician This manual is intended for use by a qualified Installer Service Technician Ple...

Page 9: ...or conditioned space installations ONLY Before locating the PRESTIGE SOLO check for convenient locations to Heating system piping Venting Gas supply piping Electrical service Ensure the boiler location allows the combus tion air vent piping to be routed directly through the building and terminate properly outside with a minimum amount of length and bends Ensure the area chosen for the installation...

Page 10: ...tion Residential Garage Installations When installing the PRESTIGE Solo in a resi dential garage the following special precautions per NFPA 54 ANSI Z223 1 must be taken Mount the unit a minimum 18 inches 458 mm above the floor level of the garage Ensure the burner and ignition devices controls are no less than 18 inches 458 mm above the floor level Locate or protect the unit in a manner so it cann...

Page 11: ...r leakage into the surrounding area Please read the information listed below If contaminating chemicals are located near the area of the combustion air inlet the installer should pipe the combustion air inlet to an outside area free of these chemicals per SECTION V of this installation manual Potential contaminating products Spray cans containing chloro fluorocar bons Permanent Wave Solutions Chlo...

Page 12: ...for the open ings is not required Failure to provide or properly size the openings could result in severe personal injury death or substantial property damage Ventilation and Combustion Air Requirements Category IV A Category IV appliance utilizes uncontami nated indoor or outdoor air surrounding the appliance for combustion In order to reduce the potential risks associated with indoor contaminate...

Page 13: ...s are con nected by one or more openings in doors or floors having a total minimum free area of 2 sq in 1000 Btu hr of total input rating of all gas utilization equipment Outdoor Combustion Air Isolating the combustion appliance room from the rest of the building and bring ing in uncontaminated outside air for combustion and ventilation is always preferred Opening Size and Location The minimum dim...

Page 14: ... with the outdoors or where communication to the outdoors is through vertical ducts each opening shall have a minimum free area of 1 sq in 4000 Btu hr of total input rat ing of all equipment in the enclosure See Fig 3 Where communicating with the out doors is through horizontal ducts each opening shall have a minimum free area of not less than 1 sq in 2000 Btu hr of total input rating of all equip...

Page 15: ...res a Category IV venting system which is designed for pressur ized venting and condensate The PRESTIGE Solo is certified per ANSI Z21 13 as a Category IV or Direct Vent sealed combustion appliance A Category IV appli ance utilizes uncontaminated indoor or outdoor air surrounding the appliance for combustion A Direct Vent appliance utilizes uncontaminat ed outdoor air piped directly to the applian...

Page 16: ...aximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously 5 Test for spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or can dle or smoke from a cigarette cigar or pipe 6 After it has b...

Page 17: ...r equipment at the completion of the installation 4 A metal or plastic identification plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight feet away and read Gas Vent Directly Below Installer must provide tag identification plate and ensure the lettering meets c...

Page 18: ...idelines 1 The wall mounting bracket is designed for stud spacing of 12 inch or 16 inch on cen ters For unconventional stud spacing a solid secure mounting surface must be provided for installation of the bracket 2 For applications using wood studs install the bracket using the lag screws provided with the boiler Ensure both lag screws are installed securely in the studs 3 For applications using m...

Page 19: ...ESTIGE Solo Wall Frame kit 2 When using the wall frame to mount the boiler reference the kit installation instruc tions and ensure the frame is securely fas tened to the wall 3 If the structure of wall is questionable in supporting a minimum weight of 250 pounds 115 kg it is recommended to use the optional floor stand Wall Bracket Installation Solid Walls 1 Locate the general area of the boiler pl...

Page 20: ...nward towards the floor at all times The piping should terminate at least 6 inches 153 mm above any drain connection to allow clear visibility of the discharge Should terminate with a plain end not with a threaded end The material of the piping should have a serviceable temperature rating of 250ºF or greater Should not be subject to conditions where freezing could occur Should not contain any shut...

Page 21: ... a Suitable Place of Drainage Fig 5A Pressure Relief Valve and Boiler Drain Valve Installation Models PT 175 399 Boiler Supply Connection with Tee Fitting and Boiler Drain Valve field supplied Boiler Return Connection Pressure Relief Valve Supplied with Boiler Drain Piping Directed to a Suitable Place of Drainage 3 4 Street Elbow Air Vent Fig 5B Pressure Relief Valve and Boiler Drain Valve Install...

Page 22: ...terminals for an external limit manual or auto reset If the installation is to comply with ASME or Canadian requirements an additional high temperature limit may be needed Consult local code requirements to determine compli ance The limit should be installed as follows Install the limit in the boiler supply pip ing between the boiler and any isolation valve Consult heat exchanger for maximum set p...

Page 23: ...ansion tank 1 inch per 5 feet of piping Use 3 4 piping for the expansion tank to allow air within the system to rise DO NOT install automatic air vents on a closed type expansion tank system Air must remain in the system and be returned to the expansion tank to pro vide an air cushion An automatic air vent would cause air to be vented from the system resulting in a water logged expansion tank Circ...

Page 24: ...ize must be a minimum of 1 inch for the PRESTIGE Solo 60 1 1 4 inch for the PRESTIGE Solo 175 250 and 1 1 2 inch for the PRESTIGE Solo 399 System Piping Zone Valves Connect the PRESTIGE Solo to the system pip ing as shown in Fig 10 page 21 when zoning with zone valves The primary secondary piping ensures that the boiler loop has sufficient flow To ensure an adequate flow rate through the PRESTIGE ...

Page 25: ...oiler Piping Fig 8 Near Boiler Piping Closed Type Expansion Tank Fig 7 Near Boiler Piping Diaphragm Expansion Tank Note Pitch horizontal pip ing upwards 1 of pitch per 5 ft of piping towards expansion tank ...

Page 26: ...re that the pri mary supply temperature does not exceed the maximum allowable temperature for the radi ant tubing Size the system piping and circulator to pro vide the flow needed for the radiant system To ensure an adequate flow rate through the PRESTIGE Solo the boiler supply and return piping size must be a mini mum of 1 inch for the PRESTIGE Solo 60 1 1 4 inch for the PRESTIGE Solo 175 250 and...

Page 27: ...ne Valves The boiler system piping shown must be a closed system to avoid any oxygen contamination and potential failure of the outer tank of the Smart NOTICE Note Reference Fig 23 page 38 for Prestige Wiring Note Reference Fig 24 page 38 for Prestige Wiring Note ZC1 and ZC2 circulators controlled by SZC5 Zone Panel ...

Page 28: ...ure drop and pro vide adequate flow through the boiler system Note Verify CH circula tor is properly sized to overcome the system pres sure drop and provide ade quate flow through the boiler system The boiler system piping shown must be a closed system to avoid any oxygen contamination and potential failure of the outer tank of the Smart NOTICE Note Reference Fig 25 page 39 for Prestige Wiring Not...

Page 29: ...Piping Fig 13 Multiple PRESTIGE Solo Boiler Piping Primary Secondary Note Consult the PRESTIGE TriMax Control Supplement for information on wiring and con figuring the boilers using the built in Cascade function ...

Page 30: ...taining nut and screw onto the condensate drain assembly without rubber gaskets Use the condensate drain assembly as a tool to press the retaining nut with metal washer onto the polypropylene condensate pan The installer may want to fill the con densate trap with water prior to assem bling on the unit 3 Reassemble the condensate drain assembly onto the boiler by tightening the retaining nut with r...

Page 31: ... erty damage from potential condensate spillage 9 The PRESTIGE Solo will typically produce a condensate that is considered slightly acidic with a pH content below 3 0 Install a neutralizing filter if required by authority having jurisdiction The condensate drain must remain filled and unobstructed and allow unrestricted flow of condensate The condensate should not be subject to conditions where fr...

Page 32: ... any pressure test with less than 13 w c Disconnect the PRESTIGE Solo and its gas valve from the gas supply piping during any pressure test greater than 13 w c Do not check for gas leaks with an open flame Use a gas detection device or bub ble test Failure to check for gas leaks can cause severe personal injury death or substantial property damage 7 Use pipe dope compatible with natural and propan...

Page 33: ...an exceed 13 w c at any time Adjust the lock up pressure regulator for 13 w c maximum DO NOT adjust or attempt to measure gas valve outlet pressure The gas valve is factory set for the correct outlet pres sure This setting is suitable for natural gas and propane and requires no field adjustment Attempts by the installer to adjust or measure the gas valve outlet pressure could result in damage to t...

Page 34: ...ed sizing of piping tanks and 100 lockup gas regulator Propane Gas Supply Pressure Requirements 1 Adjust the propane supply regulator pro vided by the gas supplier for 13 w c max imum pressure 2 Pressure required at the gas valve inlet sup ply pressure port Maximum 13 w c at flow or no flow conditions to the burner Minimum 5 w c during flow conditions to the burner Must be verified during start up...

Page 35: ... Orifice Natural Propane Throttle Screw Red Plastic Sleeve Fig 17 Gas Valve Venturi Assembly PRESTIGE Solo 399 Venturi Orifice if required Throttle Screw Gas Valve Gasket Gas Valve Offset Pressure Cover Screw Inlet Gas Pressure Port Fig 16 Gas Valve Venturi Assembly PRESTIGE Solo 60 175 250 ...

Page 36: ...alent as a minimum The PRESTIGE must be electrically grounded as required by National Electrical Code ANSI NFPA 70 latest edi tion and or the Canadian Electrical Code Part 1 CSA C22 1 Electrical Code Fuse Locations The TriMax control module contains 2 internal replaceable 5A fuses as shown in Figure 18 Additional fuses are also located on the line voltage terminals as shown in Fig 18A and Fig 19 T...

Page 37: ...Sensor Return Temperature Sensor LWCO BK BK BK BK BK BK BK BK W W V V BR BR O O BL BL R R W W W BR Y GY BK BK BK BK BK R W W W W W R W W W W W W W W V V BR BR O O BL BL R R W W W BR Y GY Y Y Y Y Y Y R R BK BK BK R BL W BK W BK W BK W BK W BK W O BL BL R R Y Y W BK W BK Y Y Y Y Y Y O 1 2 4 5 3 2 1 Blower Power Terminals Blower Blower Signal Terminals GND 5 Gas Valve All except Solo 399 V1 V1 G V2 V...

Page 38: ...or Wiring 1 Reference Table 2 to determine the appro priate circulator connections required The circulator connections used will depend on the systems piping layout Table2 Circulator Operation Default Setting Note 1 Domestic Hot Water Priority can be disabled in the Installer Menu which allows the CH 1 and DHW circulators to operate at the same time Consult the PRESTIGE TriMax Control Supplement f...

Page 39: ...ring panel below the PRESTIGE control mod ule as shown in Fig 19 on page 31 The alarm contact is fused with a 2 5A fuse located in the terminal strip An iso lation relay is required if the external monitoring device draws more than 2 5A Low Voltage Connections Line and Low Voltage wiring should be separated to prevent possible electrical noise on the low voltage circuits Line and Low Voltage wirin...

Page 40: ...the DHW aquastat or temperature sensor to the low voltage terminal strip on the wiring panel below the PRESTIGE con trol module as shown in Fig 19 on page 31 Additional Boiler Limits Additional boiler limits High Limit LWCO etc can be wired into either the Manual Reset Limit or Auto Reset Limit terminals of the PRESTIGE These limit connections will pro vide a hard lockout requiring a manual reset ...

Page 41: ...the heating system Inaccurate system temperature readings could lead to overheating or under heat ing resulting in property damage 1 Connect the system temperature sensor to the low voltage terminal strip on the wiring panel below the PRESTIGE control mod ule as shown in Fig 19 on page 31 Cascade Wiring The TriMax control includes the ability to operate up to six boilers together as one with out t...

Page 42: ...CH 1 Pump Diverter Valve DHW CH 36 External Wiring Fig 20 Multiple Zone Field Wiring Using Zone Valves ...

Page 43: ...Diverter Valve CH 1 Pump CH DHW 37 External Wiring Fig 21 Multiple Zone Field Wiring using Zone Circulators ...

Page 44: ... DHW ZC1 ZC2 CH Fig 23 Prestige Wiring Zoning with Zone Circulators CH 1 Pump DiverterValve DHW SYS CH Fig 24 Prestige Wiring Zoning with Zone Valves Note Reference Fig 9 page 21 for System Piping Note Reference Fig 10 page 21 for System Piping ...

Page 45: ...CH Fig 25 Prestige Wiring Multiple Zone Valve with Single System Boiler Circulator DHW Aquastat Outdoor Sensor Room Thermostat 120V 15A Service C 2 1 Smart Tank Snap Set CH1 T stat 5 Low voltage terminal strip Cascade Slave CH2 T stat Outdoor Sensor DHW Stat Sens Manual Reset lmt Auto Reset lmt Modulation Signal System Sensor Cascade Master Modbus A B G CH2 Sys Pump L G N Aux Boiler Pump L G N DHW...

Page 46: ... Hot Water DHW call input with optional priority EZ Setup feature allows the installer to quickly customize TriMax for each installation Cascade function allows up to six Prestige boilers to operate together in a single heating system Modbus interface for integrating with building management systems All TriMax features are easy to use through a graphical display where information is presented eith...

Page 47: ...ller level functions Figure 31 TriMax Navigation Buttons The Main Menu can be entered from the Home Screen by pressing the OK button The menu system utilizes icons to represent each selection The current selected menu is displayed as a reversed image with a text description shown at the top of the display Menus can be entered by highlighting the desired icon and pressing the OK button The Home Scr...

Page 48: ... f bbb b abc de f bb abc d a b c d e f b b b b a b c d e f b b a b c d e a b c d e f b b b b a b c d e f b b f b g a b c d Boiler Information Boiler Information Menu CH DHW Operation Menu EZ Setup Menu Main Menu Home Screen Heating Enabled TriMax Menu Structure ...

Page 49: ...return temperatures are displayed as well as current burner status A flame symbol is displayed when the unit is fired The flame size changes to indicate the current firing rate 1 2 Home Screen The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed The screen backlight will illuminate when any button is pressed and rem...

Page 50: ...re until the call blocking time has elapsed DHW Burner Delay The burner will not fire until the call blocking time has elapsed CH Setpoint Reached The burner is not fired because the supply system water temperature exceeds the setpoint The central heating circulator continues to operate and the burner will fire again once the supply system water temperature drops below the setpoint DHW Setpoint Re...

Page 51: ...h screen returns to the Home Screen when selected The Previous Screen icon at the bottom of each screen returns to the previous screen when selected Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button The menu system utilizes icons to represent each selection The currently selected menu is displayed as a reversed image with a text description shown at the top of t...

Page 52: ...e Prestige and the setpoint will be fixed for central heating calls Constant Outdoor Reset This option is only displayed when the outdoor temperature sensor is connected The Prestige will maintain set point without an external call from a thermostat or zone panel The set point will vary with the outdoor temperature for central heating calls Constant Setpoint The Prestige will maintain setpoint wit...

Page 53: ...riate for the type of heating system then press the OK but ton to store the setting Set Warm Weather Shutdown Temperature Default OFF Warm Weather Shutdown prompts the installer to enter an optional outdoor temperature at which to disable the central heating function and any circu lators placed into constant circulation with the Pump Constant Circulation setting The Prestige will continue to respo...

Page 54: ...ot water call when the temperature drops below the DHW Storage Setpoint by 6ºF 3ºC Boiler DHW Setpoint Default 186 F 86 C Boiler DHW Setpoint prompts the installer to enter the fixed boiler setpoint temperature during a Domestic hot water call when the Switch option is cho sen in Select DHW Demand Press the LEFT or RIGHT buttons to adjust the Boiler DHW Setpoint then press the OK button to store t...

Page 55: ...tings back to the original factory defaults Follow the onscreen instructions to reset all EZ Setup settings back to the original factory defaults Navigation Home Screen Main Menu EZ Setup Display EZ Setup Display EZ Setup allows the installer to select the type of temperature units displayed as well as the language used for all text Press the UP or DOWN buttons to select then press the OK button t...

Page 56: ...llowed by its current value Six information items are displayed on the screen at one time Press the UP or DOWN buttons to scroll through additional information items See page 51 for a list of all information items Boiler Information Logging Some information items include a logging function which records one sam ple every 12 minutes to produce a graph of the last 24 hours Select the infor mation it...

Page 57: ... Displays the current flue temperature of the Prestige Outdoor Temperature Displays the current outdoor temperature DHW Storage Temperature Displays the current DHW storage temperature when Indirect Water Heater Sensor PSRKIT22 is installed External Modulation Signal Displays the current external modulation signal being received from an external controller CH Ignitions Displays the number of centr...

Page 58: ...Press the UP or DOWN buttons to scroll through the recorded information The fol lowing information items are recorded at the time of a lockout Boiler Status Heating Call Domestic Call Boiler Firing Rate Flame Ionization Current Boiler Setpoint Boiler Supply Temperature Boiler Return Temperature Boiler Flue Temperature Outdoor Temperature System Temperature Lockout History Lockout History 1 Low wat...

Page 59: ...ome Screen to help diagnose the problem Select the Home Screen icon at the bottom of any menu screen to return to the Lockout Screen Water level has fallen below an acceptable operating level Increase pressure to normal range Boiler will automatically reset once water level returns to normal Low Water If problem persists call for service E37 Lockout Screen The Lockout Screen replaces the Home Scre...

Page 60: ...fted E16 Supply Sensor Stuck Supply sensor reading is not changing E17 Return Sensor Stuck Return sensor reading is not changing E18 Sensor Failure Supply or return sensor reading changed very rapidly E21 Internal Control Fault A D conversion error E30 Supply Sensor Shorted A short circuit has been detected in the boiler supply temperature sensor circuit E31 Supply Sensor Open An open circuit has ...

Page 61: ...n An external automatic reset boiler limit has opened E81 Sensor Drift Supply and return temperatures are not equal E89 Incorrect Setting A parameter setting is in conflict with another setting E90 Firmware Mismatch Control module and display firmware versions are incompatible E91 System Sensor Shorted A short circuit has been detected in the system temperature sensor circuit E92 System Sensor Ope...

Page 62: ...ns consult a water treatment company Chlorinated Water Do not use the PRESTIGE Solo to heat a swimming pool or spa directly Maintain the chlorine level of the water at lev els considered safe for drinking Flush Boiler to Remove Sediment The installer must flush the boiler system to remove any sediment to allow proper operation of the PRESTIGE Solo Flush the systems until the water runs clean and i...

Page 63: ...ill or make up water supply line Massachusetts Code requires the instal lation of a backflow preventer if antifreeze is used Ensure the concentration of antifreeze to water does not exceed a 50 50 ratio System fluid including additives must be practically non toxic having a toxicity rating or Class of 1 as listed in Clinical Toxicology of Commercial Products Filling the Boiler System 1 Close the b...

Page 64: ...sconnect the external thermostat wires from the low voltage terminal strip Connect a voltmeter across the wire ends of the external thermostat wiring Close each thermostat zone valve and relay in the external circuit one zone at a time and check the voltage reading across the wire ends There should NEVER be voltage measured at the wire ends If voltage is measured at the panel under any condition c...

Page 65: ... 330 8 6 mm c Ensure the vent Condensate Drain Assembly is filled with water PRESTIGE Solo Start Up 1 Press the ON OFF button located on the front control panel to the OFF position Turn ON the electrical supply service to the unit 2 Read and follow the Operating Instructions outlined on page 63 If PRESTIGE Solo Does Not Start Correctly 1 Check for loose electrical connections blown fuses on contro...

Page 66: ...ormed by a qualified installer service agency or the gas suppli er All combustion measurements must be performed with calibrated equipment to ensure proper reading and accuracy 2 Test for CO2 or O2 and for CO during high firing rate The combustion read ings should be within the range listed in Table 4 The CO level should not exceed 100 ppm when combustion is correct Perform the following proce dur...

Page 67: ...ually place the boiler into low fire 1 mode by pressing the LEFT but ton to adjust firing rate down 4 If the CO2 combustion level during low fire 1 is not within 0 2 of the com bustion level measured at high fire adjust the plastic OFFSET SCREW under the cover screw on the top of the gas valve see Fig 16 Fig 17 page 29 Counter clockwise adjustment of the OFF SET SCREW at Low Fire O2 increases and ...

Page 68: ...ton to highlight 102ºF 39ºC then press the OK button 7 Press the DOWN button twice to highlight the Home Screen icon then press the OK button 8 Initiate a CH or DHW call and confirm that a High Boiler Temperature lockout occurs once the supply temperature reaches 102ºF 39ºC 9 Press any ARROW button to return to the Home Screen 10 Press the round INSTALLER button 11 Press the OK button while the CH...

Page 69: ...ping is not hot follow the instructions To Turn Off Gas to Appliance below and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seated firmly in place and all mounting screws are tightened If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 Set the room thermost...

Page 70: ... has been determined follow the mounting instruc tions included with the outdoor sensor Wiring the Sensor 1 Connect 18 AWG 2 wire cable or similar cable to the outdoor sensor 2 Route the cable back to the PRESTIGE Solo boiler ensuring the wires are not run parallel to telephone or power cables If the sensor wires are located in an area with sources of potential electromagnetic interference EMI the...

Page 71: ...terminals Ensure that the polarity of the connec tions from the external modulating boil er controller to the boiler are correct Reversed polarity will lead to no response from the boiler TriMax Adjustment The TriMax control must be programmed to accept the 0 10 VDC signal from the external modulating boiler control 1 Use the Heating EZ Setup function to set the CH Demand to 0 10V Modulation Signa...

Page 72: ...CH Post Pump Time 1 minute Freeze Protection Enabled Frost Protection Setpoint 22 F 30 C Parallel Shift Value 0 F 0 C CH Call Blocking 1 minute System Pump CH1 CH2 DOMESTIC SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET DHW Operation Enabled Demand Switch Boiler DHW Setpoint 186 F 86 C DHW Storage Setpoint 140 F 60 C DHW On Differential 6 F 3 C DHW Storage Adder 46 F 25 C DHW Post Pump Tim...

Page 73: ...age 60 c Measured the rate of input on Natural Gas as outlined on page 61 c Test high temperature limit as outlined on page 62 c Checked the incoming gas pressure to the PRESTIGE Solo to ensure a minimum pressure of 5 w c during flow conditions to all gas appliances and a maximum pressure of 13 w c during non flow conditions for Natural and Propane c Adjusted balancing valves and system limit cont...

Page 74: ...eted Check out procedures have been followed and completed Information regarding the unit and installation received and left with owner maintenance personnel Installer Information Company Address Address Phone Number Btu hr ____________________________________________________________________ ____________________________________________________________________ ______________________________________...

Page 75: ...tern stable and uni form Additional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are completed review the service with the owner Owner Maintenance Periodically Check the area around the unit Check and remove any blockage from the combustion air inlet and ventilation op...

Page 76: ...terials or flammable vapors or liquids Remove immediately if found Verify that combustion air inlet area is free of any contaminates Refer to the materials listed on page 5 of this manual If any of these prod ucts are in the area from which the unit takes its combustion air they must be removed immediately or the combustion air intake must be relocated to another area Inspect Burner Area Remove th...

Page 77: ... bustion air piping for blockage deterioration of gaskets or leakage Repair any deficiencies Verify that the combustion air inlet piping is connected sealed and properly supported Failure to inspect the vent system and combustion air inlet piping and to have any conditions repaired can result in severe personal injury or death Check Boiler System Verify all system components are correctly installe...

Page 78: ... manually operating the pressure relief valve ensure the discharge piping is directed to a suitable place of disposal to avoid a potential scald hazard The dis charge piping must be full size without restriction and installed to permit com plete drainage of both the valve and line If after closing the valve the valve fails to seat properly or continually weeps replace the relief valve Ensure the c...

Page 79: ... set aside Carefully remove the burner mounting plate assembly from the heat exchanger Ensure combustion chamber insulation is not damaged during removal of burner mounting plate assembly See WARNING on page 75 Remove the burner head mounting screws and remove the burner head Inspect the burner head for deterioration Use compressed air or a vacuum to clean the burner head Remove the venturi and ga...

Page 80: ... the wiring harness connectors from the blower and remove the blower retaining screws or nuts Remove the blow er from the unit 5 Remove the mounting nuts securing the burner mounting plate to the heat exchang er and set aside 6 Carefully remove the burner mounting plate assembly from the heat exchanger Ensure combustion chamber insulation is not damaged during removal of burner mounting plate asse...

Page 81: ... clothing gloves and eyes protection 3 Assure adequate ventilation 4 Wash with soap and water after contact 5 Wash potentially contaminated clothes separately from other laundry and rinse washing machine thoroughly 6 Discard used insulation in an air tight plastic bag NIOSH Stated First Aid Eye Skin Immediately irrigate Breathing Clean fresh air WARNING Handling Previously Fired Combustion Chamber...

Page 82: ...de the model number and description and or part num ber of replacement part Use only genuine ACV Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and improper operation of appliance Contact ACV Triangle Tube at 856 228 8881 or www triangletube com for list of distributors nearest you WARNING ...

Page 83: ...2 PTJKT08F Front Jacket Panel 3 PTRKIT129 Control Enclosure Bezel 4 PTJKT22S Side Jacket Panel Left or Right 5 PTJKT14T Top Jacket Panel 6 PTJKT18T Top Jacket Access Panel 7 PSRKIT21 Wall Mounting Bracket with Hardware 8 PTJKTSUP02 Support Boiler Supply Piping 9 PTJKTSUP03 Support Boiler Return Piping 10 PTJKTSUP01 Support Jacket ...

Page 84: ...PTJKT12R Rear Panel 2 PTJKT08F Front Jacket Panel 3 PTRKIT129 Control Enclosure Bezel 4 PTJKT22S Side Jacket Panel Left or Right 5 PTJKT17T Top Jacket Panel 6 PTJKT20T Top Jacket Access Panel 7 PSRKIT21 Wall Mounting Bracket with Hardware Not Shown 8 PTJKT21D Combustion Air Deflector 9 PTJKTSUP01 Support Jacket ...

Page 85: ...rt Description 1 PTJKT13R Rear Panel 2 PTJKT09F Front Jacket Panel 3 PTRKIT129 Control Enclosure Bezel 4 PTJKT23S Side Jacket Panel Left or Right 5 PTJKT16T Top Jacket Panel 6 PSJKT06T Top Jacket Access Panel 7 PSRKIT21 Wall Mounting Bracket with Hardware 8 PTJKT21D Combustion Air Deflector ...

Page 86: ...7 Vent Outlet Combustion Air Inlet Adapter 3 PTRKIT115 Polypropylene Vent Pipe 4 PTRKIT122 Supply Return Temperature Sensor 5 PTRKIT123 Flue Temperature Sensor 6 PGRKIT20 LWCO Pressure Device 7 PSRKIT05 Condensate Drain Assembly 8 PSRKIT06 Boiler Piping Return Assembly 9 PSRKIT52 Boiler Piping Supply Assembly 10 PTRKIT119 Polypropylene Condensate Pan ...

Page 87: ...er Body Solo 250 2 PTADPT07 Vent Outlet Combustion Air Inlet Adapter 3 PTRKIT116 Polypropylene Vent Pipe 4 PTRKIT122 Supply Return Temperature Sensor 5 PTRKIT123 Flue Temperature Sensor 6 PGRKIT20 LWCO Pressure Device 7 PSRKIT05 Condensate Drain Assembly 8 PSRKIT28 Boiler Piping Return Assembly 9 PSRKIT29 Boiler Piping Supply Assembly 10 PTRKIT120 Polypropylene Condensate Pan ...

Page 88: ...hanger Body 80 PSI 2 PTADPT08 Vent Outlet Combustion Air Inlet Adapter 3 PTRKIT117 Polypropylene Vent Pipe 4 PSRKIT47 Supply Return Temperature Sensor 5 PTRKIT123 Flue Temperature Sensor 6 PGRKIT20 LWCO Pressure Device 7 PSRKIT05 Condensate Drain Assembly 8 PSRKIT48 Boiler Piping Return Assembly 9 PSRKIT49 Boiler Piping Supply Assembly 10 PTRKIT121 Polypropylene Pan ...

Page 89: ... Chamber Insulation 2 PSRKIT11 PSRKIT31 Burner Head with Gasket 3 PTRKIT114 PSRKIT13 Blower with Gasket 4 PSRKIT12 PSRKIT32 Burner Plate 5 PSGSK15 PSGSK16 Burner Plate Gasket 6 PTRKIT111 Gas Valve 7 PSRKIT80 Venturi 055 Solo 60 PSRKIT82 Venturi 052 Solo 175 PSRKIT83 Venturi 051 Solo 250 8 PTRKIT313 Igniter and Cable with Gasket 9 PSRKIT16 Sight Glass Assembly Glass Gasket and Bracket ...

Page 90: ...ustion Chamber Insulation 2 PSRKIT38 Burner Head with Gasket 3 PSRKIT40 Blower with Gasket 4 PSRKIT39 Burner Plate 5 PSGSK17 Burner Plate Gasket Not Shown 6 PTRKIT112 Gas Valve 7 PSRKIT84 Venturi 8 PTRKIT313 Igniter and Cable with Gasket 9 PSRKIT16 Sight Glass Assembly Glass Gasket and Bracket 10 PSRKIT42 Gas Valve Piping ...

Page 91: ...I01 Power Switch 3 PTSWI02 Power Switch Cover 4 PTRKIT108 Control Enclosure 5 PTRKIT205 TriMax Control Module Solo 60 110 175 PTRKIT206 TriMax Control Module Solo 250 399 6 PTRKIT207 TriMax Display Module 7 PTCON19 Control Enclosure Cover 8 PTGRO01 Igniter Cable Grommet 9 PTFUSE02 TriMax Control Module 5A Fuse Not Shown 10 PTFUSE01 Circulator 2 5A Fuses Not Shown 11 PTFUSE03 In Line Voltage 8A Fus...

Page 92: ... 3 8 392 mm 8 1 2 216 mm 9 7 8 251 mm 2 1 4 56 mm 3 76 mm 1 NPT Boiler Supply 1 2 NPT Gas Connection 3 4 NPSC Pressure Relief Valve 3 Combustion AIr Inlet 3 Vent Outlet 19 3 4 502 mm 7 3 8 186 mm 1 NPT Boiler Return Front View PRESTIGE Solo 60 ...

Page 93: ... mm 12 305 mm 4 1 4 108 mm 14 1 2 368 mm 2 3 4 70 mm 19 3 4 502 mm 7 3 8 186 mm 3 4 NPT Gas Connection 1 1 4 NPT Boiler Return 1 1 4 NPT Boiler Supply 3 Vent Outlet 3 Combustion AIr Inlet 3 4 NPSC Pressure Relief Valve Front View PRESTIGE Solo 175 250 ...

Page 94: ...628mm 20 1 4 516 mm 18 5 8 473 mm 13 1 4 340 mm 9 1 4 235 mm 3 1 4 83 mm 1 1 2 NPT Boiler Supply 1 Gas Connection 1 1 2 NPT Boiler Return 4 Combustion Air Inlet 3 4 NPSC Pressure Relief Valve 4 Vent Outlet 17 3 4 454 mm Front View PRESTIGE Solo 399 ...

Page 95: ...ions 11 3 8 289 mm 1 7 8 48mm 15 5 8 396 mm 2 1 4 58mm 12 306 mm 1 NPT Boiler Return 1 NPT Boiler Supply 1 2 NPT Gas Connection 3 Vent Outlet 3 Combustion AIr Inlet 3 4 NPSC Pressure Relief Valve Side View PRESTIGE Solo 60 ...

Page 96: ...8 288 mm 6 7 8 176 mm 11 3 8 288 mm 1 7 8 51 mm 15 5 8 396 mm 3 4 NPT Gas Connection 1 1 4 NPT Boiler Supply 1 1 4 NPT Boiler Return 3 Vent Outlet 3 Combustion AIr Inlet 3 4 NPSC Pressure Relief Valve Side View PRESTIGE Solo 175 250 ...

Page 97: ...1 1 4 540 mm 15 3 8 390 mm 14 3 4 374 mm 16 3 8 416 mm 5 7 8 150 mm 1 1 2 NPT Boiler Supply 1 1 2 NPT Boiler Return 1 Gas Connection 4 Combustion Air Inlet 4 Vent Outlet 3 4 NPSC Pressure Relief Valve Side View PRESTIGE Solo 399 ...

Page 98: ... 95 142 65 Natural SOLO 250 194 000 102 500 110 000 102 500 95 142 65 87 000 Note 1 The heating capacity of the PRESTIGE Solo 60 175 250 is based on the test requirements of the U S Department of Energy Note 2 The AHRI rating is based on a piping and pick up allowance of 1 15 This allowance should be sufficient for the standard radiation requirements for a building load Note 3 Based on the given A...

Page 99: ...h 2 Pressure Loss Through Boiler Grundfos Circulator Pressure Drop Comparison Grundfos Note Minimum allowable flow rate at full input 3 gpm SOLO 60 Graph 3 Pressure Loss Through Boiler Taco Circulators Pressure Drop Comparison Taco ...

Page 100: ...uct Specifications Graph 4 Pressure Loss Through Boiler Grundfos Circulators Note Minimum allowable flow rate at full input 8 gpm SOLO 175 12 gpm SOLO 250 Graph 5 Pressure Loss Through Boiler Taco Circulators ...

Page 101: ...95 Product Specifications Graph 6 Pressure Loss Through Boiler Grundfos Circulators Note Minimum allowable flow rate at full input 19 gpm SOLO 399 Graph 7 Pressure Loss Through Boiler Taco Circulators ...

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Page 105: ... ensuring a high resistance to corrosion Self cleaning and self descaling Computerized sizing available from ACV Triangle Tube Available in capacities from 25 000 BTU hr to 5 000 000 BTU hr SMART Indirect Fired Water Heaters Maxi Flo and Spa Heat Exchangers Construction of high quality corrosion resistant stainless steel AISI 316 or titanium Specially designed built in flow restrictor to assure ma...

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Prestige Prestige Solo 175, Installation And Maintenance Manual

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