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Pneumatic Oil Pump 3:1 

Operating Instructions 

 

1.4 

Recommended Applications 

This pump was developed for pumping diesel, motor, and hydraulic oil as well as low-viscosity and 

selflubricating mediums. The pump is recommendable for use in pipe systems together with a 

hose reel. Evenwith a 15 m hose, delivery meter and anti-drip nozzle, the pump still has a very 

high delivery performance. The delivery performance is dependent uopn the viscosity of the oil, 

the temperature as well as the length and the cross-section of the piping. The pump will also 

operate in non-vertical installations. 

1.5 

Operational Area Requirements 

The operator of such an installation is, according to § 19i WHG (Germany) responsible for 

continuous monitoring to ensure compliance with the above stated requirements at the installation. 

The oil pump is intended for use within a building. The installation area must be selected such that 

correct operation is ensured.  

To avoid unnecessary damage and to prolong the life expectancy of the pump we recommend 

that an air line combination filter, regulator and lubricator is utilised to ensure that the compressed 

air supply is not contaminated and is regulated at the recommended pressure.  

New installation lines should be cleaned to avoid any residual metal filings damaging individual 

components within the pump. When changing containers protect the suction tube properly to 

make sure that the suction tube will not be contaminated by dirt particles, such as metal parts, 

splinters etc. which will additionally contaminate the lubricant in a new container. 

To make service and maintaining work easier we recommend the installation of a lever ball valve 

placed between the oil connecting hose and the fixed oil distribution pipe work.  

Um Reparaturen oder Servicearbeiten leichter durchführen zu können, empfehlen wir einen 

Kugelhahn zwischen Druckschlauch und Öldruckleitung zu montieren. 

2.  General Safety Advice 

2.1 

Safe Working Advice 

• 

The oil pump has been designed and manufactured according to the health and safety 

requirements of the relevant EC guidelines.  

• 

Nevertheless, there can still be risks if the product is not set up or operated as stipulated.  

• 

Therefore, before using the oil pump, read these operating instructions and pass them on to 

other users of the pump. 

• 

When operating the oil pump, the local safety and accident prevention rules and regulations 

always apply, as well as the safety advice in the operating instructions. 

• 

Only approved PRESSOL maintenance personnel should open or repair pumps within the 

guarantee period. 

WARNING!

 The compressed air line must be disconnected and the discharge pistol actuated to 

ensure so the pump is depressurised before the pump unit is opened or inspected. For safety 

reasons the compressed air line should be disconnected when the pump is not in use otherwise 

the pump will remain pressurised. 

 

 

Status 31.01.2008 

 

Summary of Contents for Pneumatic Oilpump 3:1

Page 1: ...nal Area Requirements 2 General Safety Advice 2 1 Safe Working Advice 2 2 Risks when Working with the Oil Pump 3 Assembly 3 1 Barrel and Tank Mounting 3 2 Wall Mounting 4 Preparing for Operation 4 1 Venting the Pump and Installation 5 Operation 5 1 Changing a Barrel 6 Maintenance 7 Accessories 8 Fault Finding 9 Repairs Service 10 EC Declaration of Conformity 11 Exploded view 03 593 A 407 GB ...

Page 2: ... used to indicate general tips about using the product Symbol Indicates Meaning Note Background information or tips about how to use the product Tab 1 2 General Information If the oil pump is incorrectly installed or used for a purpose other than that originally intended for it can result in personal injury or damage to equipment Before starting to use the oil pump read through these operating ins...

Page 3: ...Description The oil pump can be fitted with a variety of PRESSOL accessories The Pump casing is manufactured from die cast zinc with a hardened stainless steel piston rod and high quality durable synthetic control components The polyurethane or Buna N o rings and washers are designed to meet the operating requirements of the pump 1 3 Technical Data Typ 3 1 Year of Production See Identification Pla...

Page 4: ...ing containers protect the suction tube properly to make sure that the suction tube will not be contaminated by dirt particles such as metal parts splinters etc which will additionally contaminate the lubricant in a new container To make service and maintaining work easier we recommend the installation of a lever ball valve placed between the oil connecting hose and the fixed oil distribution pipe...

Page 5: ...ents and accessories must be replaced immediately With reference to the period of use please note the details in ZH 1 A45 4 2 or DIN 20066 Part 5 3 2 Caution Spilled fuel can result in environmental damage Local and country rules and regulations relating to domestic water supplies and fuel storage must be obeyed 3 Assembly The oilpump can be used for oil supply out of original drums or out of oil ...

Page 6: ...tion only Fix suction tube using the G 2 drum retention adapter on the container or on the storage tank Connect suction tube and pump with suction hose hose connection G The air and oil back flow tube of the calibratable pump version shall be lead back into the container or tank utilizing the drilled hole in the drum adapter Connect oil pump with control valve or manual flow meter and oil discharg...

Page 7: ...he oil supply system is ready for operation The pump switches on and starts to discharge when opening the control valve When closing the control valve the pressure in the oil system will increase forcing the pump to come to a stillstand 5 1 Changing a Barrel You can avoid contamination by inserting the suction line directly into the new oil container 6 Maintenance The muffler and air inlet filter ...

Page 8: ...ting No 19 513 952 Conversion set SRL 1600 for tank mounting 90 connector for connecting to Pneumatic Pump No 19 513 954 Suction tube G i G 2 o SRL 2100 for tank mounting with foot valve No 19 523 954 Wall maounting bracket No 19 521 Maintenance unit No 20 218 950 Coiled hose 5 m No 20 185 Lever ball valve G i G i No 19 763 Lever Ball valve G i G i No 19 762 Discharge hose 0 5 m G i G i No 19 580 ...

Page 9: ...pipe distances Place the pump in a central position The air motor is running but no pressure is generated The o rings washers or valves of the pump are damaged or dirty Clean or replace the relevant components Air escapes from the muffler when the pump is not operating The plunger pos 5 is damaged Replace the plunger The o rings or the distributor seal pos 19 6 are damaged Replace the components u...

Page 10: ... Directive dated September 14th 1989 EEC Directive dated June 6th 1991 EEC Directive dated August 30th 1993 Applicable National Standards DIN EN 292 part 1 part 2 DIN EN 45014 31 01 2008 PRESSOL Schmiergeräte GmbH Dipl Ing Rudolf Schlenker 11 Exploded view No Description Article number 1 Upper Casing 03 268 2 O Ring 03 316 3 Locking Nut 03 311 4 Washer 87 116 5 Plunger 03 324 6 Compensating Washer...

Page 11: ...3 23 O Ring 87 226 24 Connecting Flange Repair Kit 87 217 25 Screw 87 222 26 Connecting Flange Repair Kit 87 656 26 1 O Ring 88 164 26 2 O Ring 88 165 26 3 Adapter 88 152 26 4 O Ring 02 380 26 5 Lip Washer 03 387 26 6 Circlip 03 264 27 Pump piston 02 844 28 Compression Spring 02 851 29 Ball 03 263 30 O Ring 87 521 31 Valve screw 87 646 32 Sleeve 03 390 33 Locking Pin 87 630 34 Locking Nut 01 085 3...

Page 12: ... Operating Instructions Status 31 01 2008 12 Fig 11 1 Exploded View of the Pneumatic Oil Pump PRESSOL Schmiergeräte GmbH Parkstrasse 7 D 93167 Falkenstein Tel 49 9462 17 0 Fax 49 9462 17 208 info pressol com www pressol com ...

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Page 15: ...eitergehende Ansprüche insbesondere für Schäden und Verluste gleich welcher Art die durch die Pneumatikpumpe oder durch ihren Gebrauch entstehen sind ausgeschlossen soweit sie nicht auf dem Produkthaftungsgesetz beruhen 9 Soweit gemäß dieser Garantie von uns ein Umtausch erfolgt sind Gewährleistungsansprüche gegen den Fachhändler als Verkäufer ausgeschlossen 10 Für Endabnehmer welche die Pneumatik...

Page 16: ...s autres demandes dommages gênes ou pertes en tous genres engendrés par l utilisation de la pompe pneumatique sont exclues du champ d application de la garantie 9 Dans le cas d un échange standard il ne peut y avoir une quelconque demande de dommages et intérêts au Distributeur 10 Pour l utilisateur final ayant acheté la pompe directement chez PRESSOL ou chez un revendeur les clauses de la garanti...

Page 17: ...so de daños ocasionados por uso impropio especialmente por no haber sido observadas las instrucciones de uso o no haber sido realizado el mantenimiento requerido es decir si la bomba no es lubrificada suficientemente si por ejemplo la bomba es utilizada sin aplicación de la unidad de mantenimiento aceite filtro separador de agua o si ni por lo menos ha sido inyectado regularmente un poco de aceite...

Page 18: ...tianspråk kan enbart beaktas och eventuellt åtgärdas om kopia på faktura med uppgift om inköpsdatum produkttyp och återförsäljarens namn bifogas pumpen 6 Garantin omfattas inte av följande a om pumpen blir skadad eller förstörd till följd av naturkatastrofer krig eller andra yttre omständigheter b om pumpen visar tecken på yttre åverkan c om pumpen har öppnats och eller reparerats av en icke aukto...

Page 19: ...ndtaget PRESSOL art nr 10 062 7 Garantien bliver udført efter vor vurdering ved ombytning af pumpe eller enkeltdele eller reparation 8 Ovennævnte bestemmelser følger de lovlige regeler Yderligere klager særlig ved beskadigelse eller tab eller hvad der måtte opstå med pumpen eller ved brug af denne er udelukket for så vidt det ikke beror på produkthæftelsesloven 9 Hvis en garantisag er ordnet hos o...

Page 20: ...afety instructions which apply 2 3 Safety instructions on hazards relating to handling the hand held volume flow meter 3 Installation 4 Preparing for Operation 4 1 Resetting the partial quantity measuring mechanism RESET 4 2 Dispensing procedure 4 3 Display of total quantity 4 4 Function monitoring 4 5 Programming 5 Repair maintenance 6 Repair Service 7 Manufacturer s declaration 8 Exploded view 0...

Page 21: ...e suitable in most cases but if necessary it is simple to reset it to customer specific requirements using the pushbutton located in the casing For the calibratable model the display and the pushbutton in the casing are equipped with a lead seal The total amount is also recorded and can be displayed by pressing the Total button Data capture and evaluation are continually monitored electronically a...

Page 22: ...tion mode Resolution 0 002 litres 0 002 litres Minimum dispensable quantity 0 5 litres 0 5 litres Unit of measure Litres or Gallons Litres or Gallons Batteries 2x LR 1_1 5 Volt 2x LR 1_1 5 Volt Connection thread G G Table 1 3 Technical data 2 General safety instructions 2 1 Information on safety at work The hose end meter has been designed and manufactured in compliance with the applicable safety ...

Page 23: ...rectly Table 2 2 General instruction 2 2 Safety instructions on hazards relating to handling the hand held volume flow meter Attention The hose end meter is suitable only for use with media of low flammability The hose end meter must not be used in explosion hazard areas Instruction 19g WHG is particularly important It prescribes that filling equipment must be acquired installed set up maintained ...

Page 24: ...splayed briefly and then all segments are cleared before the display is set to zero Impulses received during the self test are recorded and evaluated All other stored values correction factor unit of measure are checked Only when all values are in agreement is metering possible If this is not the case the error message ERR appears on the display The meter permanently checks the direction of flow a...

Page 25: ...tres Compare the dispensed amount with the displayed volume e g 5 litres in the container 4 950 litres on the display Step to range a By pressing the TOTAL button amount becomes smaller or RESET amount becomes larger match the displayed amount with the actual amount By pressing the programming button again for a longer period the modified value is stored 5 Maintenance In principle the hose end met...

Page 26: ...ements in its design and construction and in the model which we have put into circulation If the equipment is used other than for its intended purpose this declaration loses its validity Equipment Hand held volume flow meter digital EU directive EU directive on electromagnetic compatibility 89 336 EEC subsequently 93 31 EEC National standard applied DIN VDE 0843 T1 26 11 2009 FMT Swiss AG ________...

Page 27: ...ng 20 4 88 419 Allen key bolt 21 4 88 425 Screws 22 1 88 440 Right hand half of handle 23 2 00 723 O ring 24 1 88 412 Threaded nipple 25 1 88 413 Counter nut 26 1 88403 Handle piece 27 1 88 441 Handle shell left 28 1 19 616 Rotating joint 29 1 88436 Sieve 30 1 88 427 O ring 31 1 88 430 Shaft seal 32 1 88 426 Pressure spring 33 2 01 547 O ring 34 1 88 410 Valve slide 35 1 88 427 O ring 36 1 88 428 ...

Page 28: ... 741 Bent outlet pipe 43 1 02 296 Copper washer 44 1 19 747 Anti drip mouthpiece Table 8 1 Key to diagram 8 1 Diagram 8 1 Exploded diagram of the hand held volume flow meter FMT Swiss AG Fluid Management Technologies Swiss AG Eschfeldstrasse 2 CH 6312 Steinhausen Tel 41 41 712 05 37 Fax 41 41 720 26 21 info fmtag ch www fmtag ch 9 ...

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