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ITEM 61594 

        

SAFETY

Op

ERA

TION

M

AINTENANCE

SETU

p

Replacing Hydraulic Fluid

Change the hydraulic fluid in the Log 

Splitter after every 100 hours of use.
1.  Allow hydraulic fluid to cool completely before 

changing.  Place an appropriate three gallon or 

greater capacity container under the Fluid Tank. 

2.  Remove the Fluid Drain Plug and drain the 

fluid reservoir.  Dispose of the old hydraulic 

fluid in accordance with local regulations.

3.  Replace the Fluid Drain Plug, remove the Fluid 

Fill Plug and fill the Fluid Tank with 2.25 gallons 

(8.5 liters) of fresh 10W AW32, ASLE H-150 

or ISO32 hydraulic fluid (not included).

Note:

  If using the Log Splitter for extended 

periods in outdoor temperatures above 70° F, the 

use of Dextron III automatic transmission fluid 

(not included) is recommended.  DO NOT mix 

Dextron III with other types of hydraulic fluid—drain 

reservoir completely if substituting Dextron III.
4.  Check the hydraulic fluid level using the 

dipstick attached to the Fluid Fill Plug.  

5.  Add sufficient fluid (not included) as needed to 

bring up to full level.  Replace Fluid Fill Plug.

6.  Start the engine and use the Control Handle to 

cycle the Cutting Wedge forward and back several 

times to remove excess air from the Fluid Tank.

7.  Retract the Cutting Wedge, recheck 

the hydraulic fluid level and add fluid if 

necessary to bring up to full level.

8.  Replace the Fluid Fill Plug.

Checking and Filling Fuel

WARNING!

 

TO pREVENT SERIOUS 

INJURY FROM FIRE:

 

Fill the fuel tank in a well-ventilated area 

away from ignition sources.  If the engine is 

hot from use, shut the engine off and wait 

for it to cool before adding fuel. Do not smoke. 
1.  Clean the Fuel Cap and the area around it.
2.  Unscrew and remove the Fuel Cap.
3.  Remove the Strainer and remove any dirt 

and debris.  Then replace the Strainer. 

Note:  Do not use gasoline containing more than 

10% ethanol (E10).  Do not use E85 ethanol.

Note:  Do not use gasoline that has been stored in a 

metal fuel container or a dirty fuel container.  It can 

cause particles to enter the carburetor, affecting 

engine performance and/or causing damage.

4.  If needed, fill the Fuel Tank to about 1 inch 

under the fill neck of the Fuel Tank with 

87 octane or higher unleaded gasoline.

5.  Then replace the Fuel Cap.
6.  Wipe up any spilled fuel and allow excess 

to evaporate before starting engine. 

To prevent FIRE, do not start the engine 

while the smell of fuel hangs in the air.

Air Filter Element Maintenance

1.  Remove the air filter cover and the 

air filter elements and check for dirt. 

Clean or replace as described below.

2. 

Cleaning:

•  For “paper” filter elements: 

To prevent injury from dust and debris, 

wear ANSI-approved safety goggles, 

NIOSH-approved dust mask/respirator, and 

heavy-duty work gloves.  In a well-ventilated 

area away from bystanders, use pressurized 

air to blow dust out of the air filter. 

If this does not get the filter clean, replace it.

•  For foam filter elements: 

Wash the element in warm water and 

mild detergent several times. Rinse. 

Squeeze out excess water and allow it to dry 

completely.  Soak the filter in lightweight oil 

briefly, then squeeze out the excess oil.

3.  Install the new filter or the cleaned filter.  

Secure the Air Cleaner Cover before use.

Summary of Contents for 61594

Page 1: ...iagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference When unpacking make sure that the product is intact and unda...

Page 2: ...with fluid Engine Specifications Displacement 212cc Engine Type Horizontal Single Cylinder 4 stroke OHV Meets EPA phase III emissions standards Cooling System Forced air cooled Fuel Type 87 octane unl...

Page 3: ...NSI approved full face shield WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Foot Injury Wear steel toe work boots Symbol Property or Statem...

Page 4: ...ure fluid can be forced under the skin resulting in serious injury Inspect hydraulic lines for leakage before use do not use if leaks found 7 Do not split wood containing foreign objects nails for exa...

Page 5: ...chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq 35 When spills of fuel or oil occur they must be cl...

Page 6: ...is running or hot 3 Do not fill fuel tank to the top Leave a little room for the fuel to expand as needed TO PREVENT FUEL LEAKAGE AND FIRE HAZARD do not fill fuel above the bottom of fuel strainer Max...

Page 7: ...el Assembly a Pack grease into the center of one Wheel s 48 hub from both sides b Slide the Wheel onto an axle on the Fluid Tank c Place a Washer 47 then a Castle Nut 46 onto the axle d Tighten the Ca...

Page 8: ...Clamp 57 over the Return Hose 56 c Slip the Return Hose over the Fluid Connector 17 d Slide the Hose Clamp over the connection and tighten its screw to secure it in place e Attach an O Ring 34 to the...

Page 9: ...Turn off the engine 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel CAUTION Carburetor bowl may have gas in it which will leak upon removing the bolt 4 Unthread the...

Page 10: ...ay create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention require...

Page 11: ...engine is stopped and is level 2 Close the Fuel Valve 3 Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free...

Page 12: ...lug from the Fluid Tank c Check the hydraulic fluid level using the dipstick attached to the Fluid Fill Plug d Add sufficient fluid not included as needed to bring up to full level Refer to the Specif...

Page 13: ...y until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so...

Page 14: ...en the Log Cradles Place one end of log against the end plate 6 The log must be stable so that it will split properly Hold the top of the log at its center if safe to do so Release log once Cutting We...

Page 15: ...2 Under normal conditions use the following procedure a Slide the Throttle or Speed Control Lever to SLOW the turtle b Turn the Engine Switch off c Close the Fuel Valve d Stay clear of Cutting Wedge w...

Page 16: ...towing in the towing vehicle manufacturer s manual Support Leg locked in towing position Lock Pin 16 Horizontal Transport Hole Support Leg 14 Figure B Preparation for Towing Tire Care Checking Tire Pr...

Page 17: ...original tires Look at the Tire and Loading Information Placard the Specifications Chart in this manual or the sidewall of the tire being replaced If you have any doubt about selecting the correct si...

Page 18: ...ent will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance expla...

Page 19: ...tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area ar...

Page 20: ...will be permanently damaged Spark Plug Maintenance Spark Plug Cap 1 Disconnect spark plug cap from end of plug Clean out debris from around spark plug 2 Using a spark plug wrench remove the spark plu...

Page 21: ...the carburetor Drain Plug Sediment Cup some engines b Remove the drain bolt from the bottom of the carburetor bowl and allow the fuel to drain c Remove the small sediment cup next to the bowl and all...

Page 22: ...ition 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or dirty 3 Incorrect spark plug gap 4 Spark plug cap broken 5 Incorrect spark timi...

Page 23: ...weather fuel and oil additives to prevent backfiring 3 Have qualified technician diagnose and service engine 4 Check engine timing Wood will not split or splits extremely slowly 1 Hydraulic fluid lev...

Page 24: ...he emissions control system warranty on your 2013 and later Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2013 and later mus...

Page 25: ...parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recomme...

Page 26: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Page 27: ...fety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustratio...

Page 28: ...9 Flat Washer 8 16 30 Bolt M8x16 3 31 Mounting Plate 1 32 Control Valve 1 33 Connector NPT 3 4 7 8 1 34 O Ring 8 35 Hydraulic Hose Fluid Tank 1 36 Connector NPT 1 2 7 8 1 37 Connector NPT 3 4 7 8 1 Pa...

Page 29: ...A B G E D C C B A F G J D E J 10 2 1 4 3 4 3 4 3 7 9 49 42 20 21 73 39 25 22 34 34 38 34 34 44 74 46 47 48 68 4 3 2 66 65 64 55 57 56 57 52 53 54 41 23 48 47 46 74 44 60 69 45 35 34 36 40 38 12 63 58...

Page 30: ...45 Rotator Valve 1 46 Guide Seal 1 47 Tappet Valve 2 48 Lifter Valve 2 49 Plate Subassembly Lifter Stopper 1 50 Bolt Valve Adjusting 2 51 Rocker Valve 2 Part Description Qty 52 Nut Valve Adjusting 2...

Page 31: ...4 35 36 33 37 38 47 48 47 48 51 16 21 22 15 14 17 18 18 17 20 23 23 19 13 32 56 56 56 55 2 7 2 7 3 7 1 1 1 4 2 3 5 6 8 10 10 10 10 8 7 9 9 5 5 2 1 40 92 93 93 94 95 96 97 98 9 9 86 88 90 90 5 75 76 76...

Page 32: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797...

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