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IMPORTANT

BEFORE SWITCHING “ON” THE POWER AT THE MAIN CIRCUIT BREAKER PANEL

MAKE SURE THAT THE HOT WATER CIRCUIT IS FREE OF AIR POCKETS OR ELSE
PREMATURE FAILURE OF THE ELEMENT WILL OCCUR. TO DO THIS OPEN ALL HOT
WATER OUTLETS ONE AT A TIME FOR A MINUTE OR TWO UNTIL THE WATER FLOW
IS CONTINUOUS AND FREE FROM “GULPING” AND FREE FROM VISIBLE AIR POCKETS.

1) Open fully both inlet and outlet valves at the heater.

2) Open fully the greatest hot water flowing outlet in the system. If the outlet is a “single lever” 
mixer type turn to the hottest position. Run for one minute to clear all the air from the system.

3) Slowly close OUTLET ball valve until the water flow from the faucet just starts to reduce.

NOTE: This process has two effects. One, any air in the system will be purged out. Two, the
heater units will be pressurized at the supply pressure. This will prevent the elements burning 
when energized.

(Note: 

Keep water flowing

while carrying out the procedures outlined below.)   

OPERATING UNIT AND SETTING WATER TEMPERATURE

IV COMMISSIONING YOUR HEATER

a) Flow enough hot water to activate unit. The indicator light on the black flow control board

should illuminate. 

b) Further increase the hot water flow and the indicator light on the clear thermostatic board

to the left of the black board should illuminate.  Note: This light should pulse On and Off at 
first and after about 20- 30 seconds it should stay fully on.

c) Further increase the hot water flow and the indicator light on the next clear thermostatic 

board (PS28T model only) should illuminate.  Note: This light should pulse On and Off at 
first and after about 20- 30 seconds it should stay fully on.

d) Set (PS19T) thermostat to achieve the desired outlet temperature.  

Set both (PS28T) thermostats to the same position to achieve the desired outlet temp.

e) The thermostat is now set and the water temperature will always be the same when the 

indicator light is pulsing.

f) Increasing water flow (above the flow rate at which the thermostatic control is no longer

effective) will reduce the water temperature.

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Summary of Contents for PS19T

Page 1: ...DILY INJURY AND OR PROPERTY DAMAGE READ ALSO THE ENCLOSED WARRANTY CARD WARRANTY OF THIS WATER HEATER WILL DEPEND ON PROPER INSTALLATION AND OPERATION THE WARRANTY SHALL BE VOID IF THE DESIGN HAS BEEN...

Page 2: ...THE PS28T MUST HAVE THREE DEDICATED INDEPENDENT CIRCUITS USING CORRECTLY RATED WIRES AND CIRCUIT BREAKERS WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE DEATH SE...

Page 3: ...al G L1 L2 L1 L2 To 2 Independent circuit breakers MINIMUM 8 CLEARANCE ABOVE UNIT POWER INDICATOR LIGHTS TEMPERATURE ADJUSTMENT CONTROL TERMINAL BLOCK ELECTRICAL HOOK UP 240 208 V Outlet isolating val...

Page 4: ...ABOVE UNIT Outlet isolating valve ball valve leave open just enough to obtain adequate flow of hot water 4 serial L1 L2 L1 L2 L1 L2 TERMINAL BLOCK ELECTRICAL HOOK UP 240 208 V TEMPERATURE ADJUSTMENT...

Page 5: ...mum of 8 above the unit for easy replacement of the element 5 The heater should be fixed to the wall using screws in the four mounting holes at each corner of the backplate NOTE The heater should be i...

Page 6: ...ow switch 3 Install isolating valves full flow ball valve type on both inlet and outlet pipes This allows unit to be isolated for maintenance purposes 4 When all plumbing is complete fully check the s...

Page 7: ...ided in the flange on the bottom The live wires should be connected to the slots in the terminal block marked L1 and L2 The ground lead must be connected to the slot marked GND GROUND MUST BE BROUGHT...

Page 8: ...ile carrying out the procedures outlined below OPERATING UNIT AND SETTING WATER TEMPERATURE IV COMMISSIONING YOUR HEATER a Flow enough hot water to activate unit The indicator light on the black flow...

Page 9: ...When the indicator light is on continuously the unit is emitting full power When it is pulsing the unit is modulating the power to achieve the temperature set by means of the temperature adjustment s...

Page 10: ...Solution 5 ELEMENT BURNED OUT TURN OFF THE MAIN BREAKER Using an ohmmeter test the resistance of the heating element across the two threaded termination rods on top of the element The resistance readi...

Page 11: ...9 5 KW 240 V REPLACEMENT HEATER CORE ASSEMBLY PS19T REPLACEMENT PARTS DIAGRAM CEC 340 Mad River Park Waitsfield VT 05673 800 642 3111 To 2 Independent circuit breakers 11 EX 65 INLET FILTER SCREEN BLA...

Page 12: ...TS DIAGRAM BLACK FLOW CONTROL BOARD EX 101 240 CLEAR THERMOSTATIC CIRCUIT BOARD EX 100 240 CEC 340 Mad River Park Waitsfield VT 05673 800 642 3111 4 01 12 To 3 Independent circuit breakers serial L1 L...

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