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PowerSource 10000, User Manual

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Parallel Redundancy On-Line UPS 

User Manual 

 
 
 
 
 
 
 

4.5, 6, 8, 10, 15, and 20 kVA 

Summary of Contents for 10000

Page 1: ...Parallel Redundancy On Line UPS User Manual 4 5 6 8 10 15 and 20 kVA ...

Page 2: ... 2 Selecting Installation Position 17 3 3 Installation of Accessories Kit 17 3 4 Terminal Block Explanation 18 3 5 Installation and Operation 22 4 Troubleshooting Guide 37 4 1 Troubleshooting 37 5 Communication Software 39 5 1 Hardware Setup 39 5 2 Software Installation 39 6 Optional Interface Cards 40 6 1 R2E second RS 232 card 40 6 2 RSE RS 485 card 40 6 3 USE USB card 40 6 4 DCE Dry Contact B c...

Page 3: ...e AC utility outlet is correctly grounded 1 1 6 Do not open the case as there are no serviceable parts inside Opening the case voids the warranty 1 1 7 Do not try to repair the unit yourself contact your local supplier Repairing the unit yourself voids the warranty 1 1 8 Please make sure that the input voltage of the UPS matches the supply voltage 1 1 9 Use a certified input power cable with the c...

Page 4: ...following areas a Medical equipment directly related to human life b Elevators subway systems or any other equipment related to human safety c Public systems or critical computer systems 1 1 20 Do not install the UPS in an environment with sparks smoke or hazardous gas 1 1 21 Make sure the UPS is completely turned off when transporting it It might cause electrical shock if the output is not cut co...

Page 5: ...120 V 45 No 3 L23 N22 10 kVA 208 V 50 No 4 L21 N22 10 kVA 240 V 45 1 1 28 CAUTION To reduce the risk of fire connect the UPS only to a circuit provided with branch circuit over current protection for 40 amperes for 6 kVA and 70 amperes for 8 10 kVA rating in accordance with the National Electric Code ANSI NFPA 70 1 1 29 Install the UPS so that it is not likely to be contacted by people 1 1 30 The ...

Page 6: ...ical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit 1 1 36 UPS can be used with only one Battery Cabinet 1 2 Battery Care If the UPS is unused for an extended period of time it must be stored in a moderate climate The batteries should be charge...

Page 7: ...es to bypass mode immediately It will automatically switch back to inverter mode once the overload condition ceases 2 1 5 Should the output become short circuited the UPS cuts the output automatically until the short circuit situation is removed manually 2 1 6 Should the unit become overheated the internal thermal switch will detect the heat and switch to bypass mode and vice versa 2 1 7 The fully...

Page 8: ...ng noise because of sudden fan spin This helps keep your office quiet and comfortable 2 1 14 When the UPS is out of order you can read the possible reason from the LCD screen directly which reduces unnecessary repairs 2 1 16 When the UPS is operated in CF50 or CF60 mode the recommended load connected shall be 75 of rated capacity if the input voltage is 176 280 VAC and 50 of rated capacity if the ...

Page 9: ... power factor When Utility is abnormal the batteries will be boosted to provide the DC voltage to the Inverter i Input fuse for Battery to protect batteries when DC Booster is out of order j Charger the battery charging device k Internal Battery When AC abnormal it provide the backup power from the batteries l External Battery Bank To provide longer backup time by adding additional Battery bank m ...

Page 10: ... specified mode 6 Bypass Input Abnormal UPS fails to transfer to bypass Bypass Abnormal at ECO mode 7 Utility Input Abnormal 8 OFF UPS Shutoff 9 INPUT OFF UPS Abnormal Lock 10 UPS Flow Chart 11 3 Digit Measurement Display 12 Indicates the item to be measured 13 UPS ON Switch or Alarm Silence 14 UPS OFF Switch 15 Previous Page or Setting Change 16 Next Page ...

Page 11: ...ng LED 24 EPO Emergency Power Off 25 Er05 Battery Weak or Dead 26 Er06 Output Short Circuit 27 Er10 Inverter Over current 28 Er11 The UPS is overheated 29 Er12 UPS Output Overloading 30 Er14 Fan Error 31 Er15 Wrong Procedure to Enter Maintenance Mode 32 Er16 Output Parameters Set Error in Parallel System 33 Er17 ID Numbers are in conflict in Parallel System or ID number error in single unit ...

Page 12: ... mode with Bypass input 36 Er27 The UPS must be operated in normal mode in Parallel System 37 Er28 Bypass Overload Time out and cut off output 38 Er31 Control board and driver board settings do not match 39 Er33 Isolated transformer is overheated 40 Er Other Error code The specified modes include Normal mode ECO mode CVCF mode etc ...

Page 13: ...hin the window Flashing green LED indicates that the utility input voltage is outside the acceptable window Green LED indicates that Bypass Input is normal UPS ON Alarm Silence Go to previous page or change the setting of the UPS Confirm a changed setting Go to the next page UPS OFF Switch Special functions log in out UPS is working under ECO Economical mode UPS Fault or Abnormal ...

Page 14: ...13 2 3 2 Rear Panel Also available for Rack ...

Page 15: ...ger Connector I Utility Input Breaker CB1 J Bypass Input Breaker CB2 for Dual Input Model Only K CAM Switch Maintenance Bypass Switch L Input Output Terminal Block M Mounting Holes for External Charger Cabinet N EPO Emergency Power Off Short to enable the function O Thermal breaker for the protection of Load in abnormal condition CB3 P Air Ventilation Hole DIM Dual Input Model SIM Single Input Mod...

Page 16: ...ations such as Novell NetWare Unix or Linux please contact your local distributor for a proper solution When the optional interface cards are used together with the onboard RS 232 port the EPO signals will get highest priority then the SNMP WEB card then the shutdown command at the DCE R2E RSE and USE cards and then finally the onboard RS 232 port gets the lowest priority 2 4 1 True RS 232 2 4 1 1...

Page 17: ...Package for the UPS with isolation transformer and dual input Ditto but with additional 3 pcs wire 3 1 3 Package for the UPS without isolation transformer but dual input Ditto but with additional 1 pc wire p s Wire is to be used at the input output terminal block of the UPS Please refer to Chapter 3 4 for installation Tower model RT10K only RT model RT20K only X1 A1 X1 A2 X4 A3 S2 S3 x8 x6 6 0 1 0...

Page 18: ...nches clearance from the rear panel of the UPS to the wall 2 Do not block the air flow to the ventilation openings of the unit 3 Ensure that the installation site is not excessively hot or moist 4 Do not place the UPS in an environment near dust corrosive or salty material or flammable objects 5 Do not expose the UPS to the outdoors 3 3 Installation of Accessories Kit Relative humidly non condensa...

Page 19: ...18 3 4 Terminal Block Explanation INPUT OUTPUT G N1 T S R B G N22 L21 L21 N22 UPS OUTPUT G OUTPUT EARTH GROUNG N1 B BYPASS INPUT G INPUT EARTH GROUNG DIM TYPE ONLY N1 R S T UTILITY INPUT RT 20K MODEL ...

Page 20: ...es are the same L11 and L12 must be shorted for the 1 phase input model and B and R must be shorted for the 3 phase input model 3 If the UPS is a SIM Single Input type only AC source can be supplied to the UPS from the L12 N1 terminal for the 1 phase input model and from the R S T N1 terminal for the 3 phase input model 4 When the isolation transformer is not installed into the tower type UPS the ...

Page 21: ...ion Torque force 4 5KVA Tower RT 25 A AWG 10 17 7 11 lb in 6KVA Tower RT 33 A AWG 8 17 7 11 lb in 8KVA 43 4 A AWG 8 23 lb in 10KVA 54 3 A AWG 6 23 lb in 15KVA 30 2 A 83 3A In Out AWG 8 4 20KVA 39 85 A 111A In Out AWG 8 4 Model Maximum Current Conductor Section 4 5KVA 19 A AWG 10 6KVA 25 A AWG 10 8KVA 33 A AWG 10 10KVA 41 A AWG 10 15KVA 20KVA 62 5A 83 A AWG 6 AWG 4 External Battery External Charger...

Page 22: ...21 ...

Page 23: ... the utility voltage matches the input voltage window of the UPS 3 5 1 4 Connect the utility separately to the terminal blocks of the UPS Utility and Bypass inputs Switch on the power breaker of the distribution panel and the breakers of the UPS Utility and Bypass inputs Then the UPS will start up Green LEDs and show that the Utility and Bypass inputs are normal UPSs with parallel function enabled...

Page 24: ...UPS On Switch for approximately three seconds The Buzzer sounds twice and the LCD display changes from figure B to figure C C 3 5 1 7 The UPS is in self test mode again The LCD display will change from figure C to figure D and the UPS will remain in battery mode for approximately four seconds Then the display will change from figure E1 to figure F if the self test was successful D test E1 OK in se...

Page 25: ... least one set 20 pcs of 12V 7AH batteries 3 5 2 2 Push the UPS On Switch once for approximately 5 seconds to awaken the UPS The buzzer will sound twice The LCD display will change from figure A to figure G for approximately 15 seconds 3 5 2 3 Press the UPS On Switch again for about three seconds until the LCD display changes from figure G to figure H Then the UPS will be in self test mode The UPS...

Page 26: ...he scroll up and scroll down keys When you scroll down the LCD will display figure C Voltage from Utility Input figure I1 Voltage from Bypass Input figure J Frequency from Utility Input figure K Frequency from Bypass Input figure L UPS Output Voltage figure M UPS Output Frequency figure N UPS Output Load figure O UPS Battery Voltage figure P UPS Inner Temperature I1 Voltage comes from Bypass Input...

Page 27: ...26 J frequency of Utility Input K frequency of Bypass Input L UPS output voltage M UPS output frequency N UPS ...

Page 28: ...d level O battery voltage P UPS inner temperature 3 5 4 UPS Default Data and Special Function Execution 3 5 4 1 After the UPS completely starts up press the key to change the LCD display to figure Q1 Q1 buzzer On Q2 ...

Page 29: ...28 buzzer Off ...

Page 30: ...Voltage Windows figure T Output Frequency Synchronization Window figure U Inverter Output Voltage figure V1 UPS Operation Mode figure W Output Voltage Micro Tune Value figure X UPS Id figure Y Parallel function status R1 Self test is not On R2 Self test is On S1 Bypass Voltage is adjusted to narrow range S2 Bypass Voltage is adjusted to wide range ...

Page 31: ...30 T Frequency Window is 3 Hz U inverter output voltage V1 The UPS is operating in normal mode V2 The UPS is operating in Eco mode V3 ...

Page 32: ...31 The UPS is operating in CVCF 50 Hz mode ...

Page 33: ...l function is disabled 3 5 4 3 Press the scroll up key to execute special functions The functions include buzzer ON as in figure Q1 buzzer OFF as in figure Q2 Alarm silence for UPS Warning and self test OFF as in figure R1 or self test ON as in figure R2 The UPS will execute the battery test for ten seconds If the self test is ...

Page 34: ...33 successful it will display figure E1 otherwise it will display figure E2 and an error message at the same time ...

Page 35: ...08 220 230 or 240 VAC 3 5 5 7 Figures V1 V2 V3 and V4 indicate the operation modes of the UPS Possible values are Online Eco Economical mode fixed 50 Hz Output and fixed 60 Hz Output 3 5 5 8 Figure W indicates the adjustment of the Inverter Output which may be set to 0 1 1 2 2 3 or 3 3 5 5 9 Figure X indicates the position of the UPS when the UPS is in Parallel mode Possible positions are 1 2 3 an...

Page 36: ...s 3 5 6 3 2 Check the error messages in section 2 2 to help troubleshoot the problem For further help consult your local distributor 3 5 6 3 3 Press the Off key for five seconds A buzzer will sound twice 3 5 6 3 4 Turn Off the Utility Input breaker 3 5 6 3 5 Even if the UPS lock problem is solved now consult with your local distributor to make sure that the error condition is resolved 3 5 7 Shut O...

Page 37: ...ass Input Breaker You may proceed with UPS maintenance now 3 5 8 1 4 When you are done with UPS maintenance put the UPS back into normal working mode as explained in section 3 5 1 4 Then return the CAM switch to INV mode replace the cover and repeat sections 3 5 1 5 to 3 5 1 8 The UPS will switch back to inverter mode 3 5 8 1 5 You must perform section 3 5 8 1 1 before section 3 5 8 1 2 If you ski...

Page 38: ...tributor right away 2 If CB3 is tripped turn off the UPS completely and keep the CAM switch at position INV before pressing CB3 Then remove some uncritical load at the UPS output end If there is any damage to the insulation of the AC power cord please replace it with a new one 3 Remove the short circuit at the EPO terminal 4 Remove any objects blocking the ventilation holes 5 Check that the coolin...

Page 39: ...culated If the backup power time is still too short after 8 hours of charging please contact your local distributor for battery replacement UPS locks itself and can not be turned off Refer to section 3 5 6 to troubleshoot the problem otherwise consult your local distributor for help ...

Page 40: ...e RS 232 cable to the UPS communication port 2 Connect the female connector of the RS 232 cable to a dedicated RS 232 port of the attached computer 3 For optional interface cards refer to Chapter 6 for installation 5 2 Software Installation Please refer to the software user s manual ...

Page 41: ...card 6 2 1 CN1 is for the terminal resistor function Short pins 1 2 to enable the function Short pins 2 3 to disable it 6 2 2 CN2 is for RS 485 CN3 is for remote power 6 2 3 Definition 6 2 4 Installation Position slot 1 6 3 USE USB card 6 3 1 CN1 is for USB 6 3 2 Definition 6 3 2 1 complies with USB version 1 0 1 5 Mbps 6 3 2 2 complies with USB HID version 1 0 6 3 2 3 Pin Assignments 1 2 CN3 1 2 ...

Page 42: ...n function will be activated after 6 25 VDC is applied between pin 9 and pin 10 for 5 seconds 6 4 3 The capacity of each relay contact is 40 VDC 25mA 6 4 4 Installation Position slot 1 CHA CN7 or slot 2 CHB CN8 6 4 5 Flexible signal output for N C Normal close or N O Normal open contact by shorting pins 1 2 or pins 2 3 from JP1 5 6 4 6 The shutdown function will be enabled 1 minute after blackout ...

Page 43: ...MP Web card 6 5 1 1 For installation please refer to the card s user manual 6 5 1 2 Position slot 2 CHB 6 5 2 Net Agent II Internal Card 6 5 2 1 For installation please refer to the card s user manual 6 5 2 2 Position slot 2 CHB ...

Page 44: ...43 1 2 3 6 6 Interface Card Installation ...

Page 45: ... the bottom of the front panel as indicated in Step 1 below 2 Remove the front panel as indicated in Step 2 3 Remove the screw of the battery pack fastener as shown in Step 3 4 Remove the fastener as shown in Step 4 5 Unplug the hot swappable battery connectors as shown in Step 5 ...

Page 46: ...45 ...

Page 47: ...46 6 Rotate the battery pack handle 90 degrees as shown in Step 6 7 Remove the battery packs from the UPS as shown in Step 7 ...

Page 48: ...000 VA 20000 VA Rated Power Factor 0 9 Lagging Wave Form Sine Wave THD 3 no load to full load Frequency Stability 0 2 Free Running Frequency Regulation 1Hz 3Hz Transfer Time 0 ms Crest Factor 3 1 acceptable Efficiency AC to AC Normal Up to 91 Efficiency AC to AC ECO Up to 92 Up to 93 Up to 96 Autonomy 6K 2 min 4 5K 7 min 6K 4 min 8K 4 min 10K 2 min 15K 11 min 20K 7 min DC Start Yes BATTERY Type Se...

Page 49: ...g in Play Net Weight kg without isolation transformer Tower model Standard Unit Hot Swappable unit N A 86 112 87 113 8K 92 118 8KP 96 122 10K 101 127 10KP 60 RT model 24 26 10KRT 28 10KRTP N A ODIN 17 5 26 Compact 52 N A N A Heat Dissipation without Isolated Transformer at full Linear Load 450 W 600 W 10K 550 W 10KP 1350 W Tower model with Isolated Transformer at Full Linear Load 615 W 1100 W 10K ...

Page 50: ...d Power Factor 0 9 Lagging Wave Form Sine Wave THD 3 no load to full load Frequency Stability 0 2 Free Running Frequency Regulation 1Hz 3Hz Transfer Time 0 ms Crest Factor 3 1 acceptable Efficiency AC to AC Normal Up to 93 Efficiency AC to AC ECO Up to 95 Autonomy 20K 3 min DC Start Yes BATTERY Type Sealed Lead Acid Maintenance Free 12V 9AH 12V 7AH Quantity 16 pcs 20 pcs Voltage 192VDC 240 VDC Rec...

Page 51: ...ted Transformer at full Linear Load 1350 W Leakage Current 3 mA at Full Load Marks CE 190 277 VAC for 3 phase input model at 0 50 load 277 304 VAC for 3 phase input model at 50 load 75 304 485 VAC for 3 phase input model at 75 load 100 3 phase input model 30 The rated power may be 0 7 0 8 lagging depending on the model Users can find the exact number on the specification sticker on the UPS Externa...

Page 52: ...51 192321132115000 ...

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