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PowerPlus Energy ECo 4840P, Installation And Operation Manual

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Installation and Operation 

Manual 

 Eco P Series Installation Manual V3.0

21/10/2021 

 

    Page   of 

1

37

Eco P Series Lithium Battery 

+61 3 8797 5557 | [email protected] | Building 21-25, 885 Mountain Hwy, Bayswater Vic 3153 | 

powerplus-energy.com.au

Residential

Commercial

Industrial

Utilities and
Telecom

Summary of Contents for ECo 4840P

Page 1: ...stallation Manual V3 0 21 10 2021 Page of 1 37 Eco P Series Lithium Battery 61 3 8797 5557 info powerplus energy com au Building 21 25 885 Mountain Hwy Bayswater Vic 3153 powerplus energy com au Residential Commercial Industrial Utilities and Telecom ...

Page 2: ...t the Eco P Series batteries can be easily installed with most Inverter and charger combinations UPS rectifiers DC or AC coupled charging devices on grid and off grid in single dual or three phase applications There is almost no limitations in applications and suitable devices that can charge or discharge the Eco P Series battery The Eco P Series battery is available in 48V Eco P Series Installati...

Page 3: ...orhomes RV s Trailers Vehicles Trucks Buses or Similar 18 4 3 Battery Connections 19 4 4 Main DC Connections 19 4 5 Case Earthing 20 4 6 Battery Alarm and Communication Installation 21 4 6 1 Data Logging 22 5 PowerPlus Energy Battery Enclosures 23 5 1 Rack Series Enclosures 23 5 1 1 Rack Series Specification 23 5 1 2 Rack Series Enclosure Installation 24 5 2 SlimLine Series Enclosures 25 5 2 1 Sli...

Page 4: ...Eco P Series Installation Manual V3 0 21 10 2021 Page of 4 37 ...

Page 5: ...onnections for safe and easy installation Installation should carried out by a suitably qualified and experienced person who can specify the correct cables DC bus arrangement external circuit protection polarity checking and suitability of the design for the installation according to all necessary local international standards and requirements within this manual 2 1 Transportation PowerPlus Energy...

Page 6: ...d proper lifting techniques or equipment should be applied Do not use the battery if it appears damaged or broken Handle battery with care when installing or transporting Do not use chemicals to clean the battery Do not touch the DC terminals Do not touch the DC Busbar 2 4 Storage of Battery Battery should be stored horizontally and stacked no more than 6 batteries tall without extra support Batte...

Page 7: ...pray dry chemical carbon dioxide or chemical fire extinguisher Evacuate the area and call emergency services Some toxic gases may be produced if the battery catches fire The battery needs to be rapidly cooled to prevent any heat or fire spreading Refer to product SDS document for more details which is available from PowerPlus Energy s web page or upon request 2 8 Qualified Person Installer This ma...

Page 8: ...require communications to operate If you are unsure please consult your PowerPlus Energy expert or the PowerPlus Energy web page for advice 3 1 Weight and Dimensions 3 2 Inclusions Each battery comes supplied in a cardboard box that should be retained in case there is a need to return the battery to PowerPlus Energy All batteries except those supplied with as PowerPlus Energy cabinet will come sup...

Page 9: ... 45 C Operating Humidity 85 Non Condensating BMS Over Volt Cell Level Protection 3 9V Cell BMS Under Volt Cell Level Protection 2 0V Cell BMS Over Temp Cut Off 65 C BMS Max Trip Current 200A Self Discharge 14 Per Annum Altitude 2000m seek manufacturers advice above 2000m Battery Mounting Options Standard 19 Rack Mount Horizontal Vertical Terminal Connections Amphenol Surlok 100A Non Keyed IP Ratin...

Page 10: ...t account for more than 25 of the charging energy of the battery Example Primary Charging Source Solar PV will be used to perform 75 of charging and will be programmed as per below table Secondary Charging Source Wind Turbine will be used to supply approximately 25 of the charging however can not have the voltage adjusted as per the specific charging voltages as specified in the table Connected PC...

Page 11: ...tery is absorbing less than 1 of maximum charge current after being held at specified charge voltage for 30minutes minimum Float Voltage Cyclic Short Term Float Example Solar Application 57 6V Float Voltage Standby Long Term Float Example UPS Application 54 4V to 56V Charge Current 39A Peukert Exponent 1 02 Shutdown SoC Recommended 20 Calibration to 100 Every 7 days or more frequent where possible...

Page 12: ...3 4 5 Charging Curves P Series Eco P Series Installation Manual V3 0 21 10 2021 Page of 12 37 Voltage Current Curve for charging Eco4840P 57 6 56 4 ...

Page 13: ...3 4 6 Discharging Curves P Series Eco P Series Installation Manual V3 0 21 10 2021 Page of 13 37 ...

Page 14: ...arged battery In the event that the batteries low voltage protection circuit has operated to protect the battery form excessive discharge it is important that the battery is charge to 100 within 7 days Leaving the battery in a discharged can cause irreversible damage to the battery or battery capacity Eco P Series Installation Manual V3 0 21 10 2021 Page of 14 37 Note Figures are taken at 25 C and...

Page 15: ...rated non polarised DC circuit breaker is dual pole and a K curve type The table below outlines the trip times based on current Eco P Series Installation Manual V3 0 21 10 2021 Page of 15 37 Multiple of circuit breaker rated current Time in Seconds ...

Page 16: ...2C and still remain within the Operating Temperature Range as specified in the specification The temperature and humidity should remain as constant as possible The area is of a clean environment with minimal dust The area or enclosure is vermin proof to suit your environmental locations The batteries and battery cabinets housings are not exposed to direct sunlight The Eco P Series battery is desig...

Page 17: ...closure or mounting method is used please ensure the batteries are not stacked more than 6 high unless battery support rails are used to distribute weight Please ensure there is adequate air flow around the battery stack within the cabinet 15mm minimum around 4 side of the stack is required as minimum Please ensure the selected IP rating is correct as per your location selection All interconnectin...

Page 18: ...a sufficient non flammable shock mount system like high density foam or similar should be installed within the BESS BS under each battery 4 2 4 Battery Orientation Motorhomes RV s Trailers Vehicles Trucks Buses or Similar Batteries should be shipped horizontally and secured in place to limit movement Batteries should be positioned in a non flammable section and be easily accessible and removable f...

Page 19: ... connections and the mating cable connectors required Each battery when ordered separately without a cabinet will come supplied with mating connectors Each Amphenol SurLok connector supplied by PowerPlus Energy can adequately seat 25mm single insulated or 16mm double insulated cable A 16mm reducing sleeve is provided Crimping of SurLok to the stripped end of the cable is performed using a standard...

Page 20: ...solated from all internal battery connections and in most installations will not require earthing However should your application require the case to be grounded a 5mm M6 bolt should be used and is supplied with the battery Eco P Series Installation Manual V3 0 21 10 2021 Page of 20 37 ...

Page 21: ...rm outputs are designed to be daisy chained using P N COM003A comms cable connecting the bottom RJ45 from one battery to the top RJ45 of the next and so on The battery at the end of the chain generally the bottom battery will need to the have pins 5 and 6 bridged on the bottom RJ45 terminals using bridging connector P N COMLBA The top connector on the last battery in the chain can be connected to ...

Page 22: ...do not come equipped with a data output Battery performance is monitored by the connected PCE and data presented will vary based on each product s capabilities or monitoring options Eco P Series Installation Manual V3 0 21 10 2021 Page of 22 37 ...

Page 23: ...7 PIR8C PIR10C PIR12C PIR18C PIR20C Dimensions H x W x D mm 990 x 600 x 800 1166 x 600 x 800 1400 x 600 x 800 1800 x 600 x 800 1950 x 600 x 800 Colour Black with glass front door powder coated Mounting Floor stationary Applications Securing 4 x Castor rollers for positioning and 4 x locking feet Feet Adjustable Number of Battery Slots 8 10 12 18 20 Battery Connection Main Isolator Busbar with M8 S...

Page 24: ...king your way to the top Connect corresponding Amphenol cables to batteries Note The castor wheels are not designed to take the weight of the cabinet and batteries The locking feet supplied must be used Failure to use the locking feet may result in failure of the castor wheels and cause physical harm or damage to battery storage system Note Batteries should be loaded from the bottom of the cabinet...

Page 25: ...lation Manual V3 0 21 10 2021 Page of 25 37 PEW3 PEW4 PEF6W B250 PEF9W 250 Dimensions H x W x D 800 x 600 x 300mm 800 x 600 x 400mm 2002 x 802 x 304mm 1477 x 849 x 300mm Mounting Wall Floor Feet N A Adjustable PCE Mounting capability Area H x W x D Mounting plate H x W N A N A N A Yes 1000 x 795 x 297mm 970 x 739mm Number of Battery Slots 3 4 6 9 Battery Connection Busbar with M8 Stud Cooling Natu...

Page 26: ...all filings from forming holes are removed from cabinet Connect main DC cable from main System PCE DC isolator to the PIR enclosure DC busbar with M8 nut washer and locking washer and tighten Using a 2 person lift insert batteries into cabinet standing them up vertically with battery terminals facing upwards Securely fasten batteries in places using provided clamp bar and nuts Connect correspondin...

Page 27: ... or higher IP rating of the cabinet Ensure all filings from forming holes are removed from cabinet A Detachable gear plate is provided for the mounting of PCE s and balance of system equipment DC isolator main DC busbar and all interconnecting battery cables are provided and should installed to suit your layout inside the cabinet Up to 6 Eco P Series batteries can be installed on the lower shelves...

Page 28: ...our application Cable entry can positioned anywhere around the cabinet to suit the application Ensure suitable glands or similar are used to protect the cables after forming cable entry hole Glands are not supplied and should be of the same or higher IP rating of the cabinet Ensure all filings from forming holes are removed from cabinet The busbar assembly including DC isolator can removed for eas...

Page 29: ...o the ON position Once powered up voltage will be present at the DC terminals and the Main Status LED light will glow blue 6 1 Main Status LED The Main LED Status indicator is used to understand the operation of the battery and the state of the BMS Status Operational State ON Battery is ON and allowing charge and discharge OFF Battery circuit breaker is in the OFF position OFF Battery BMS is in lo...

Page 30: ...re 6 2 1 Battery Startup The battery system should be started following the startup procedure supplied with the system The Eco Batteries do not provide an output voltage until they are turned on In most cases powering on the battery will be one of the first steps of starting your power system Locate and ensure you main system Isolation point is OFF Check all battery connections to be correctly ins...

Page 31: ...o Batteries should be be shutdown as soon as possible or within 6 hours of a system shutdown system fault or charging source being removed Locate and ensure you main system isolator is OFF Individually working in a systematical approach turn battery circuit breakers to the OFF position cycle to the left when looking at the front face of the battery face on Main Status LED will turn off indicating ...

Page 32: ...Charge Drift State of Charge drift happens when the product that is calculating SoC builds up an accumulative error This error is generally due to tolerance of components that measure voltage current and algorithms used to calculate how full the battery is Most products will reset its accumulative error when the system gets to100 SoC or Float It is important that a well designed battery storage sy...

Page 33: ...f the voltage in the battery reaches a designated LOW level In the soft shutdown state the battery will not provide a DC voltage at its terminal voltage will be 4V until the system has been reset The battery will not deliver power to a load from its DC terminals until the battery module reaches a designated recovery voltage 7 1 3 Soft Shutdown Recovery This procedure is a guide and should be perfo...

Page 34: ...nt Limited Power Supply to battery s 3 Check DC Charger is set to battery Nominal Voltage specified in the this manual See Specification 4 Turn on battery s via DC breaker 5 Turn on external charger 6 Wait for Main Status LED to turn on 7 Reconnect on site PCE to the recovered battery and action a full charging cycle enabling the battery to balance at Continuous Charge Voltage See Specification fo...

Page 35: ...capacity the battery must be of the same type part number and specification unless advised by PowerPlus Energy Before adding the new battery the original battery bank and the new battery must be bought up to within 0 2VDC of each other This is achieved by one of the below By charging both the new battery and the existing battery to fully charged separately before combining them into the same batte...

Page 36: ...uous charge voltage and 0 5C rate and hold at that voltage for 6 hours Discharge the battery with a constant load at 0 5C until the low voltage cut off is reached This will be determined by the BMS going open circuit Record the number of hours it takes to reach low voltage cut off point Charge the battery at the recommended continuous charge voltage and 0 5C rate for 6 hours The State of Health of...

Page 37: ...n the warranty documents Any product not being used or installed as outlined will be in violation of the terms and will render the product void of any warranty PowerPlus Energy does not cover warranty or any liability for damages or defects caused or from the following Incorrect storage or transportation Incorrect installation and wiring Installed not according to this manual Incorrect operation I...

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