Powermate ALUMINUM L Series Operating Manual Download Page 1

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PN 011900 Rev.J

PN 310570 Rev.J

Eng. 12/ 09/ 20

For Serial Numbers 43600 and higher.

T20-010.14

Summary of Contents for ALUMINUM L Series

Page 1: ...PN 011900 Rev J PN 310570 Rev J Eng 12 09 20 For Serial Numbers 43600 and higher T20 010 14...

Page 2: ...Procedure for Repairing Drive Screw Assembly Ballnut Removal and Replacement Installation of Sealed Batteries Bottom Rubber Guard Replacement Push Button Switch Replacement Strapbar Assembly for L Ser...

Page 3: ...e Instructions and Safety rules in this manual could result in death or serious injury Read the Operating Manual completely Only competent trained operators may use this equipment Training is essentia...

Page 4: ...climber is delivered unpack and inspect the unit for damage or shortage of parts If required make note of any deficiencies on the Delivery Acceptance Form Registering your unit for the Warranty can be...

Page 5: ...ator should LEARN HOW TO DO THE FOLLOWING General Use the Load Recommendation Instructions Follow the General Safety Rules Strapbars Adjust the location of the strapbars Adjust tighten and release the...

Page 6: ...h if not avoided will result in death or serious injury Safety Alert Symbol This symbol indicates a potential personal injury hazard Safety information following this symbol must be followed to avoid...

Page 7: ...ER DECAL CRUSH HAZARD FOOT 057020A 1 8 DANGER DECAL ELECTRICAL SHOCK 057030A 1 9 WARNING DECAL ROTATING SHAFT PICTOGRAM 057100A 1 10 WARNING DECAL CRUSH HAZARD FOOT PICTOGRAM 057140A 2 11 WARNING DECA...

Page 8: ...AL ELECTRICAL SHOCK 057030A 1 7 WARNING DECAL CRUSH HAZARD FOOT PICTO 057140A 2 8 WARNING DECAL KEEP OFF 057050A 1 9 WARNING DECAL MOVING PARTS Large 057060A 1 10 WARNING DECAL PINCH POINT HAZARD 0570...

Page 9: ...tions safety procedures maintenance practices controls operation loading are required at all times WARNING Only trained personnel shall operate PowerMate equipment Failure to comply may result in poss...

Page 10: ...step size and integrity turn radius considerations etc Always use the recommended number of operators for a load Check the work site Inspect the area to be traversed with the PowerMate unit Avoid debr...

Page 11: ...ed in packaging the load and sharp items such as nails projecting from the load Protect the PowerMate strapping material from sharp edges to prevent strap failure Always inspect straps prior to use In...

Page 12: ...ources away from battery Do not strike the sides of a battery with any spark producing item Make sure work area is well ventilated Never touch both battery terminals with bare hands at the same time R...

Page 13: ...es If an extension cord is necessary use a cord with a current rating at least equal to that of the charger Cords rated for less amperage than the charger may overheat Ensure the pins of the extension...

Page 14: ...ntenance or cleaning Disconnect the power plug by pulling the plug not the cord Do not handle the plug with wet hands Unplug the charger when not in use 12V IN VEHICLE CHARGER WARNING The In vehicle c...

Page 15: ...r will indicate the charge status by LED indicators Refer to the specific Charger documentation 4 To discontinue the charge cycle dis engage the Charger Male Plug from the Charging Receptacle 5 The Po...

Page 16: ...400 182 500 227 450 204 500 227 450 204 500 227 350 159 650 295 650 295 650 295 650 295 650 295 500 227 300 136 300 136 300 136 250 113 250 113 200 91 300 136 300 136 300 136 250 113 250 113 200 91 30...

Page 17: ...hown in D the PowerMate can be positioned anywhere on the vehicle bed 1 Locate the PowerMate as shown in D with the wheels just far enough away from the end of the tailgate vehicle bed to allow the L...

Page 18: ...ate and load to rest on the next step as shown in figure C Repeat the above steps 4 and 5 until the top of the stairs are reached Note The PowerMate can be parked on the stairs in a balance position s...

Page 19: ...should be examined by a trained and competent service person The 12 volt DC battery system is maintenance free and sealed The gelled electrolyte inside the battery requires no maintenance whatsoever...

Page 20: ...1 14 SOLID STATE CONTROLLER 052810A 1 15 BATTERY BOX COVER 110160B 1 16 EXTRUDED RUBBER CHANNEL LS 110431A 1 17 BUZZER ASSEMBLY 301522B 1 18 BATTERY SPACING BRACKET PF 310430B 1 19 CHARGE PLUG ASSEMB...

Page 21: ...3 8 050051A 1 9 WASHER 3 8 SAE ZINC 050050A 1 10 NUT 5 16 18NC T 050625A 1 11 BATTERY BOX ALUMINUM L 1 110170H 1 12 CIRCUIT BREAKER TOGGLE 051366A 1 13 BATTERY PACK SUB ASSEMBLY LS RH 316054A 1 14 SOL...

Page 22: ...T LOCKNUT M26 x 1 5P 082090A 1 15 SET SCREW 1 4 20NC x 5 16 050550B 2 16 BALLNUT BRACKET LIFTGATE PF 380250B 1 17 WASHER DISC SPRING M26 080830A 1 18 BALLNUT METRIC 5 8 Version 080170C 1 19 DRIVE SCW...

Page 23: ...NUT LOCKNUT M26 x 1 5P 082090A 1 15 SET SCREW 1 4 20NC x 5 16 050550B 2 16 BALLNUT BRACKET LIFTGATE PF 380250B 1 17 WASHER DISC SPRING M26 080830A 1 18 BALLNUT METRIC 5 8 Version 080170C 1 19 DRIVE SC...

Page 24: ...E DRIVE 050820F 1 4 WASHER THRUST BRONZE 060 050840A 2 5 WASHER BOTTOM BRAKE DRIVE 050850B 1 6 WASHER THRUST STEEL 1 2 x 060 050920A 1 7 ROLL PIN SPIROL 3 16 x 1 1 8 051680A 1 8 WASHER BRAKE TOP 05094...

Page 25: ...No QTY ITEM WASHER 5 8 PLATE ZINC 050040A 2 1 BEARING THRUST STEEL 050120A 1 2 WASHER DISC SPRING 5 8 050830B 1 3 WASHER THRUST STEEL 1 2 x 060 050920A 2 4 URETHANE BUMPER 1 2 L x 5 8 ID 100700A 1 5 2...

Page 26: ...that the strapbar mounting hardware is secure Check that the load binding straps are not cut or frayed and that the strap locking handles are secure 6 Remove the drive screw as outlined under Drive Sc...

Page 27: ...n the equipment as outlined elsewhere in this manual 13 Replace the 2 rubber grips on the heelplate of the outer frame 14 Remove the control handle assembly and replace the two pushbuttons 15 Check th...

Page 28: ...if it is intended to replace the Ballnut or removing the Drive Screw for service replacement complete those procedures first before continuing with the override bearing replacement 3 As per the screw...

Page 29: ...t will fall out 7 Note the direction the ballnut must assemble to the drive screw Slide the arbor over the drive screw short turned end until it stops at the start of the drive screw thread Slide the...

Page 30: ...eplacement Battery Packs 316053 and 316054 as shown below 9 Install 1 Styrofoam Packing between Batteries and Battery Box ends 10 Connect Red Positive Wires to the Circuit Breaker bottom LOAD post 11...

Page 31: ...s to align the holes of the new Rubber Guard and the Toeplate 4 Apply the two 2 C Clamps either side of the center hole leaving room to apply a Washer 5 Insert a Carriage Bolt and Washer through the c...

Page 32: ...Push Button Switches using the 1 4 screwdriver 5 Re attach the wiring to the replacement Push Button Switches 6 Re insert the Push Button Switches into the Handle Housing 7 Screw on the Button Caps a...

Page 33: ...NECTOR LS 110020D 2 5 NUT 1 4 20 RING LOCK ZINC 050610 6 6 WASHER PLATE 1 4 ZINC 050070 3 7 SCREW PAN HD SLOT 1 4 20x1 1 4 050580 2 8 SCREW 1 4 20NC THUMB 050583 2 9 FELT STRAP BAR 1 4 x 2 x 23 101960...

Page 34: ...Battery 12V 10MAH Sealed Dryfit Pack No 316053 RH Battery 12V 10MAH Sealed Dryfit Pack No 316054 Circuit Breaker Power Disconnect PN 051366 Toggle Switch SPST PN 051360 These wires pass thru the left...

Page 35: ...0 LH Battery 12V 10MAH Sealed Dryfit Pack No 316053 RH Battery 12V 10MAH Sealed Dryfit Pack No 316054 Circuit Breaker Power Disconnect PN 051366 Toggle Switch SPST PN 051360 These wires pass thru the...

Page 36: ...affected wiring removed for clarity NOTE Refer to the Wiring Diagram in the PowerMate L Series Manual for your unit to confirm proper hook up NOTE Ensure the Washer Plate is under the Motor mounting l...

Page 37: ...d e l L 1 L 2 W e ig h t 4 5 5 k g s 4 3 5 k g s H e ig h t 1 5 m 1 2 9 m W id th 6 1 m S tr a p b a r W id th 6 2 m L e n g th 4 1 m B a lls c r e w 1 5 8 8 m m S tr o k e L e n g th 1 0 2 m 8 6 m E...

Page 38: ...ce life of the gear train and motor Smooth operation feel by controlled acceleration and deceleration motor voltage ramp up and ramp down eliminating jerkiness Automatically slows speed with heavy loa...

Page 39: ...0 version of dryfit batteries good cyclic capability At 100 discharge up to discharge cut off voltage of 1 75 Volts cell more than 200 cycles can be obtained Considerably more cycles are possible with...

Page 40: ...is the installers responsibility to ensure the wire is of proper size capable of carrying at least 7 Amps continuous In order to ensure maximum performance of the charger the following wire sizes are...

Page 41: ...located towards the rear of the assembly 3 Position the RT Cart using your feet directly beneath the PowerMate wheels Center the wheel axle between the Side Plates of the RT Cart 4 Lower the PowerMat...

Page 42: ...de of durable material which allows you to turn the PowerMate with it s load on a dime Move your loads effortlessly around tight corners while protecting your customer s property L P INTERNATIONAL INC...

Page 43: ...nsisting of QTY PART No DESCRIPTION 1 410060 BOTTOM RUBBER GUARD ASSEMBLY 2 050210 SWITCH PUSH BUTTON 2 TERMINAL 1 400310 STRAP 10 c w HARDWARE 1 400150 BRAKE ASSEMBLY KIT 1 400160 BEARING OVERRIDE KI...

Page 44: ...aused by atmospheric or chemical influences nor defects due to unskilled operation lack of maintenance and use of unprescribed lubricants Neither do they accept responsibility for normal wear and tear...

Page 45: ...l Serial conforms to the protection requirements of Council directive 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility Directive on the approximation of the laws of the Member...

Page 46: ...r damage Nicks or tears are not acceptable Inspect the push button switches for condition and operation Make sure the wiring is secure Test the circuit breaker for operation Cycle the unit testing for...

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Powermate ALUMINUM L Series, Operating Manual

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