background image

8.0 Troubleshooting

Following is a list of possible problems and their recommended solutions.  If you encounter a problem not on the list or if
the recommended solution does not solve the problem, contact Martin Yale for technical assistance at  (260) 563-0641.

PowerLine Operating Instructions

10

Solutions

Rotate the cutting stick. Check the blade adjustment. Make sure the blade cuts slightly into the cutting
stick. Sharpen or replace the blade. (See Sections 7.)

Check the blade adjustment. Make sure it is level and cuts slightly into the cutting stick. Check the cut-
ting stick to make sure it is not bowed. (See Section 7.)

Make sure the power cord is plugged into a 20 Amp (NEMA #6-20R) receptacle. Check the 2A (F1) input
power fuse. Replace, if necessary. Check the key switch to make sure it is in the on position. (See Section 4.)

Reset the 12 Amp circuit breaker. Check to make sure the key switch is in the on position. Make sure
both blade switches are being pressed at the same time. Press the reset button and make sure the ready
light is on. Make sure the back gauge is not moving. (See Sections 2, 3, 4, 6.)  Check to make sure the
front safety cover is in the lowered position.

Reset the 7 amp circuit breaker. Make sure the key switch is in the on position.  Press the reset button
and make sure the key switch is in the on position. Make sure both clamp switches are being pressed at
the same time. Press the reset button and  check that the ready light is on. Make sure the back gauge is
not moving.  (See Sections 3 & 6.)  Check to make sure the safety cover is in the lowered position.

Press the reset button. Check the operation of the blade limit switches. (See Section 2, 3, & 6.) Verify
that the key switch is on.  Check the 2 Amp fuse.  On Models PL2620, and PL2120: Check the opera-
tion of the clamp limit switch.

The blade is dull. Sharpen the blade. The dull blade may have caused the thermal protection of the blade
drive motor to stop the motor, Make sure the blade drive cooling fan is operating. (See Sections 6 & 7.)

Too much paper has been loaded which has disabled the upper clamp limit switch.  (See Section 6.) 

Make sure power is on. Check the 2 Amp fuse (F1). Replace, if necessary. Check the circuit breaker
and reset, if necessary. Check the light bulbs and replace, if necessary.  (See Sections 2, 4, 6, & 7.)

Check for loose or damaged cable and cable connections. Ensure that the cable is tight. Check that all
cable pulleys rotate freely.  Recalibrate tape position (Section 7.7).

Problem

1. The bottom sheet of a paper

stack is not cut.

2.  The bottom sheets of paper 

are only partially cut.

3. The electric cutter will not 

power up.

4. The blade will not operate.

5. The clamp will not operate.

Models PL2620 & PL2120
ONLY

6. The ready light is not on.

7. The blade stalls.

8. The clamp will not raise 

after the first cut. 

Models

PL2620 & PL2120 ONLY.

9. No cutting line.

10. Back gauge scale incorrect.

Summary of Contents for PL2100

Page 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Page 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Page 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Page 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Page 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Page 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Page 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Page 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Page 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Page 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Page 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Page 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Page 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Page 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Page 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Page 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Page 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Page 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Page 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Page 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

Reviews: