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5.0 The Back Gauge

The back gauge can be positioned to any location from 1.37" (2.37" with the false clamp installed) to 26" (21" for the 21"
Electric Cutter). The position of the back gauge is displayed through a viewing window located on the left side of the front deck.

The back gauge is positioned by rotating the handwheel located on the front of the machine. Rotating the handwheel
counter-clockwise moves the back gauge away from the cutting area. Rotating the handwheel clockwise moves the back
gauge closer to the cutting area.

To prevent the back gauge from moving after it is set to the cutting position, rotate the thumb screw, located to the left of
the handwheel, clockwise. Turn the thumb screw counter-clockwise before repositioning the back gauge. Do not loosen the
thumb screw more than 1/2 turn, as it may disengage from the locking mechanism.

NOTE: When positioning the back gauge for a longer cut (toward the rear), always go past the desired position,  (about
1/4") then forward (toward the front) to the desired position. This will ensure accurate positioning of the back gauge.

6.0 Operation

WARNING!  This machine contains a powered cutting knife which can cause  serious or even fatal injury.
Never connect power to the machine until you are ready to set up and operate the electric cutter. To pre-
vent injury, never place hands or arms under the cutting blade, do not operate the machine with any
covers removed or safety features disabled, and cut only paper materials.

Before plugging in the Electric Cutter power cord, be sure the following conditions have been met: 
1. All  safety covers are in place.
2. No objects are resting below the cutting area or on the rear decks.
3. The back gauge locking screws have been removed.
4. A 20 Amp branch circuit is available.
5. The On/Off toggle switch is off and that the key switch is off (key vertical).

6.1 Supply Power to the Electric Cutter

1. Plug the power cord into a 220VAC 20 Amp outlet.
2.  Turn the On/Off toggle switch, (located in the left switch panel) to the on position. The cutting line lights illuminate

when power is supplied.

3.  Insert the key into the key lock switch (located in the right switch panel) and turn the key to the on position.

6.2  Cutting Procedure for Models PL2620 and PL2120

1. While observing the analog scale, move the back gauge to the required cutting position.

Turn the back gauge lock knob clockwise to lock the back gauge in position. (See Section 5.0)

2. Slide the paper stock (maximum height 2 7/8") under the blade and clamp. Position the

stock against the back gauge and against either the left or right paper guide.  Lower the
front safety cover.

NOTE:  The front safety cover must be in the lowered position before the blade or
clamp will operate.

3. Press the reset switch located in the left switch panel. If all safety conditions are met,
the amber colored ready light will illuminate indicating that the machine is ready to cut.
4. The clamp and blade can be operated simultaneously or independently. To operate
them simultaneously, press the clamp/blade switch (located in the left switch panel) and
the blade switch (located in the right switch panel) at the same time. Hold the switches

down until the blade has cut through the stock, then release the switches. The blade and

clamp will automatically return to the up position.  To operate the clamp and blade independently, the clamp must be
lowered first. To lower the clamp press, the blade/clamp switch (located in the left switch panel) and the clamp switch
(located in the right switch panel) at the same time. Release the switches when the paper stock is clamped.  To cut the

PowerLine Operating Instructions

5

OFF

On/Off Toggle Switch

Key Switch

12

Short Cut

For the most accurate cuts, make
sure the paper stack is firmly 
against the left or right guide.

Summary of Contents for PL2100

Page 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Page 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Page 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Page 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Page 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Page 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Page 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Page 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Page 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Page 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Page 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Page 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Page 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Page 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Page 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Page 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Page 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Page 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Page 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Page 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

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