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5. Move the blade to the right side and pull the left side of the blade toward the front of the machine.  Now remove the

right side of the blade.

6. Secure the blade so the sharp edge will not be exposed and remove the blade holder tools.

7.2 Blade Installation

WARNING!  The cutting blade is extremely sharp.  Serious bodily harm can result from mishandling.

NOTE:  To prevent dulling the knife, do not let the knife edge contact any surface except the cutting stick or blade
carrier.  A newly sharpened or new blade will require adjustment for proper cutting.
See Section 7.3.

1. Raise the front safety cover.  Turn the On/Off toggle switch and key switch off (key vertical).

NOTE:  The front safety cover must be in the lowered position before the blade or
clamp will operate.

2. Install the blade holder in the two center blade mounting holes so that 1/4" to 5/16" (1)

of thread is visible between the blade and blade holder.

3. Lifting with the blade holders, place the blade into the blade carrier and securely tight-

en the blade holder tools.

4. Starting from the left end of the blade, insert and tighten two of the five blade screws.

Remove the blade holder tools and install and tighten the two blade retaining screws in their place. Lower the front safety
cover.  To insert the far right blade screw, turn the On/Off toggle switch and key switch on.  Lower the blade using the
blade switches, turn the On/Off toggle switch and key switch off (key vertical) when the blade reaches a position low
enough to access the remaining blade screw hole.  Raise the front safety cover and insert and tighten the remaining screw.

5. Switch the On/Off toggle switch and key switch on so that the blade will travel to the up position.

7.3 Blade Adjustment

NOTE:  When properly adjusted, the entire length of the blade should cut cleanly through the last sheet of the stack.
How deeply the blade indents the cutting stick depends on blade condition. Remember to adjust the blade position
only to the depth needed to cut cleanly through the last sheet of the stack.

WARNING!  The blade must be adjusted so the cutting edge is above the bottom edge of the clamp when
both are in the full up position.

Due to normal blade wear, sharpening, or blade replacement it will be necessary to adjust the blade position. Blade adjust-
ments control height and levelness.  

There are three areas where the adjustments are made.  1) The blade screw holes in the blade carrier are slotted so the blade
can be move up/down in the carrier.  2) The blade height adjustment is accessible through the right side chassis panel. 3)
The leveling adjustment set screws located in the top of the blade carrier.  The following procedure includes the removal of
the shroud and complete adjustment of the blade.

WARNING!  The cutting blade is extremely sharp.  Serious bodily harm can result from mishandling.

1. Disconnect power and remove the shroud.

A. Remove the two thumb knobs located on the left and right front surface of the shroud.
B. Remove the two screws at the bottom rear of the shroud.

PowerLine Operating Instructions

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Summary of Contents for PL2100

Page 1: ...ineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by carefully reading this manual Reading and thoroug...

Page 2: ...mp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a level cutting surface 15 St...

Page 3: ...nt to support its weight Be sure to allow adequate work space on all sides of the cutter 4 1 Leveling the Machine Level the cutter check the top surface in two planes by adjusting the leg leveler in t...

Page 4: ...w against the shaft You may use a commercial thread locking glue to secure the set screws in place 4 4 Separating the Stand and Chassis To separate the chassis from the stand remove the carriage bolt...

Page 5: ...itch is off and that the key switch is off key vertical 6 1 Supply Power to the Electric Cutter 1 Plug the power cord into a 220VAC 20 Amp outlet 2 Turn the On Off toggle switch located in the left sw...

Page 6: ...he electric cutter To prevent injury never place hands or arms under the cutting blade do not operate the machine with any covers removed or safety features disabled and cut only paper materials Befor...

Page 7: ...vertical when the blade reaches a position low enough to access the remaining blade screw hole Raise the front safety cover and insert and tighten the remaining screw 5 Switch the On Off toggle switc...

Page 8: ...sted for a correct cut disconnect power and remove the front deck 7 Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center If necessary adjust the shaft...

Page 9: ...e Calibration If the actual cutting distance does not match the scale indicator proceed as follows 1 Position the back gauge and cut a minimum of three sheets of stock Use the middle sheet as the refe...

Page 10: ...Make sure both clamp switches are being pressed at the same time Press the reset button and check that the ready light is on Make sure the back gauge is not moving See Sections 3 6 Check to make sure...

Page 11: ...5 1 Front Deck 21 EC W O260225 1 Front Deck 26 EC 11 M S005002 1 Back gauge Lock Thumb Screw 14 W O260246 1 Right End Cover 15 W O260245 1 Left End Cover 16 M O210247 1 Front Safety Cover Panel 21 M O...

Page 12: ...3015 16 5 16 18 x 3 4 Socket H D Screw 17 W A260021 1 Left Rear Tower Ass y Clamp Drive Front View Item Part Number Qty Description 1 W O260050 1 Clamp Lever Link Arm 2 W A260175 1 Left Clamp Lever As...

Page 13: ...0060 2 Clamp Guide Model PL2100 8 W A210061 1 Clamp Assy 21 EC 10 W O260060 2 Clamp Guide Blade Drive Assembly Rear View Item Part Number Qty Description 1 M S002058 3 1 4 20x1 1 2 Set Screw 2 M O2601...

Page 14: ...10 M S031015 1 Compression Spring 12 W O260040 1 Push Pull Shaft Assy 14 W O260127 1 LH Limit Switch Brkt 15 W O260126 1 RH Limit Switch Brkt 16 W O260129 1 Lever Right Item Part Number Qty Descriptio...

Page 15: ...Assy 18 W O260113 1 Bearing Hub M S020002 1 Ball Bearing M S010036 1 Retaining Ring 19 M S019029 1 12mm Shaft Collar Item Part Number Qty Description 20 W O260112 1 5 8 4 2ST Acme Shaft 21 W A260210 1...

Page 16: ...Holder 5 W A260144 1 220V Transformer Assy Control 7 M S033039 4 5 Position Terminal Block 9 M O260142 1 Relay Board 12 M S045142 1 12 Amp Circuit Breaker 13 M O850421 1 25mfd 440V Capacitor clamp 14...

Page 17: ...PowerLine Operating Instructions 17 Wiring Diagram 1 Clamp and Blade Motor Section Models PL2620 and PL2120...

Page 18: ...PowerLine Operating Instructions 18 Wiring Diagram 2 Clamp and Blade Controls Section Models PL2620 and PL2120...

Page 19: ...PowerLine Operating Instructions 19 Wiring Diagram 1 Blade Motor Section Model PL2100...

Page 20: ...ng Instructions Wiring Diagram 2 Blade Controls Section Models PL2100 251 Wedcor Ave Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027113...

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