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31

Item  Part 

Qty Description 

Item

Part 

Qty Description 

71 

21100 

Starter comp, recoil 

115 

22000 

Stay assembly choke 

72 GB5787-86 3  Flange bolt M6

h

8

116 12012 

1  Grommet 

fender 

73 

12310 

Fan, cover comp 

117 

23000 

Carburetor assembly   

74 GB5787-86 13 

Flange bolt M6

h

12

118 23002 

1  Packing, 

carburetor 

75  19003 

1 Shroud 

comp 

119 23001 

1 Insulator, 

carburetor 

76 

12302 

Clip. Wire darkness   

120 

GB6177-86

Flange nut M6 

77 

12302 

Grommet drain hole 

121 

12006 

Stay, air cleaner 

78 

21000 

Start motor 

122 

12005 

Case comp, air cleaner 

79 GB5789-86 2  Flange bolt M8

h

35

123 

12004 

Separator, air cleaner 

80 

GB6177-86 

Flange nut M16 

124 

GB6177-86

Flange nut M5 

81 

19005 

Pulley, starter 

125 

12007 

Cover comp, air cleaner

82 

19001 

Fan, cooling 

126 

12008 

Clip, air cleaner ware   

83 

GB/T 99-88 

Key   

127 

12003 

Element, air cleaner 

84 

81200 

Flywheel comp 

128 

12010 

Seal, air cleaner   

85 12215 

2 Oil seal, 35

h

52

h

8

129 23003 

1  Packing, 

insulator 

86 

12200 

Crank case assembly 

130 

23011 

Clip, tube 

87 

87500 

Amplifier   

131 

23006 

Valve, dashpot check assy.

88 

12203 

Bolt, drain lug 

132 

91009 

Tube, fuel 

45

h

165 

89 

12217 

Washer, drain lug 

133 

12001 

Tube, breather 

90 87601 

1 Clip, 

wire 

134 

GB5789-86

4 Flange bolt M10

h

80

91 

21012 

Protect board A 

135 

11250 

Head comp, cylinder 

92 GB5789-86 4 Flange bolt M6

h

30

136 11217 

2  Bolt head, M8

h

34

93 GB5789-86 2  Flange bolt M6

h

25

137 11202 

1  Plug, 

spark 

94 

21011 

Protect board B 

138 

15100 

Camshaft assembly 

95 

21000 

Coil assembly excitation 

139 

15002 

Lifter, valve 

96 

22000 

Coil assembly charge 

140 

11208 

Valve, IN. 

97 

81102 

Cord stop switch 

141 

11209 

Valve, EX. 

98 

81103 

Grommet cord   

142 

11216 

Seat, valve spring 

99 

81100 

Coil assembly ignition 

143 

11212 

Retainer, EX. Valve spring

100 12216 

  Oil seal, 8

h

14

h

5

144 11213 

1 Rotator, 

valve 

101 

GB/T276-94 

Radial ball bearing (6202)

145 

11211 

Retainer, IN. Valve spring

102 

12208 

Shaft, governor arm 

146 

11206 

Spring, valve 

103 

12212 

Pin, lock, 10mm 

147 

15001 

Rod, push 

104 12209 

1 Washer, 8.2

h

17

h

0.8

148 11241 

1  Exhaust 

piper 

105 

GB6177-86 

Flange nut M10 

149 

11240 

Cover comp, head 

106 

12221 

O-ring,14mm 

150 

11243 

Washer comp head cover

107 

12200 

Switch assembly oil level

151 

11242 

Bolt, head cover 

108 13200 

1 Weight, 

balancer 

152 

GB6175-86

2 Nut 

M8 

109 

13000 

Crankshaft comp 

153 

13200 

Pipe comp EX. 

110 

GB/T276-94 

Radial ball bearing (6207)

154 

13202 

Casket (B) EX. Pipe 

111 12220 

2 Pin, dowel, 12

h

20

155 

11215 

Plate, push rod guide 

112 11219 

1 Casket, 

cylinder 

head 

156 11214 

2 Bolt, 

pivot 

113 11218 

2 Bolt head, 8

h

106

157 

11205 

Arm, valve rocker 

114 

23008 

Packing, air cleaner 

158 

11204 

Nut, Arm, valve rocker 

Summary of Contents for PD210E

Page 1: ...peration and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior noti...

Page 2: ...oduced without written permission Congratulations on your selection of our generator Welder We are certain you will be pleased with your purchase of one of the finest generators Welders on the market...

Page 3: ...good judgment You will find important safety information in a variety of forms including gSafety Labels on the generator Welder gSafety Messages Preceded by a safety alert symbol and one of three sign...

Page 4: ...peration 8 Welding 9 Selecting the Correct Welding Current 10 Welding Cable Selection 10 Welding Duty Cycle 10 Polarity Selection 10 High Altitude Operation 11 PRE OPERATION CHECK 12 Engine Oil 12 Fue...

Page 5: ...f consciousness and may lead to death gIf you run the generator welder in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To kee...

Page 6: ...any spilled fuel has been wiped up before starting the generator welder gUse adequate eye protection Eye protection is of the utmost importance not only for the operator but also for any other person...

Page 7: ...3 OMPONENT IDENTIFICATION gRecord the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries...

Page 8: ...OFF To stop the engine ON To run the engine Recoil Starter To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap bac...

Page 9: ...t can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Circuit Breaker The circuit breaker will automatically switch OFF...

Page 10: ...he vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged AC DC Weld Selector Switch The AC DC Weld selector switch is located o...

Page 11: ...g cable CAUTION Failure to use the proper gauge cable may lead to painful burns and or damage to equipment Welding Current Adjusting System For best results it is essential the current be adjusted pro...

Page 12: ...Portable generators welders have a system ground that connects generator welder frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neut...

Page 13: ...require more than the rated operating current for start up To match appliance power needs to generator capability allow a sufficient generator power reserve to accommodate motor start up requirements...

Page 14: ...l offer unacceptable high resistance to current flow This high resistance will shorten the service life of the generator welder and can even make the welding cables become hot enough to cause painful...

Page 15: ...ved by specific modifications to the carburetor If you always operate your generator welder at altitudes above 5 000 feet 1 500 meters have an authorized our servicing dealer perform this carburetor m...

Page 16: ...n the oil container to be sure it includes the letters SJ SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in you...

Page 17: ...e gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system...

Page 18: ...ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL meth...

Page 19: ...ion 6 Pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or...

Page 20: ...lt your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine re...

Page 21: ...arbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control syste...

Page 22: ...ation or use in unusually wet or dusty conditions will require more frequent service Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time pe...

Page 23: ...uel filter Check Replace 2 g Fuel tube Check Every 2 years Replace if necessary 2 NOTE gEmission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by yo...

Page 24: ...ervice the air cleaner regularly Service more frequently when operating the generator welder in extremely dusty areas NOTICE Never run the generator welder without the air cleaner Rapid engine wear wi...

Page 25: ...t 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service In order to service the spark plug you will need a spark plug wrench commercially...

Page 26: ...plug in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug...

Page 27: ...gasoline and add gasoline stabilizer Drain the carburetor float bowl page 42 Drain the fuel sediment cup page 38 1 year or more Fill with fresh gasoline and add gasoline stabilizer Drain the carbureto...

Page 28: ...ine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and...

Page 29: ...25 WIRING DIAGRAM...

Page 30: ...plug BPR5ES NGK W16EPR U DENSO F7RTC Generator Rated current 160A Rated voltage 28 5V Welding current 50 210A Duty cycle 60 160A DC WELDING Output Electrode diameter 3 32 1 8 5 32 in 2 6 4 0mm Rated v...

Page 31: ...27 WHEEL KIT Handle Wheel support and wheel kit...

Page 32: ...28 EXPLODED VIEW AND PARTS LIST...

Page 33: ...e assembly 60 13004 1 Seal protector muffler 20 11082 1 Engine switch 61 13005 1 Muffler stay comp 21 11040 1 Boot switch wire 62 13003 1 Protector muffler side 22 11030 1 Boot main wire harness 63 11...

Page 34: ...30...

Page 35: ...0h80 91 21012 1 Protect board A 135 11250 1 Head comp cylinder 92 GB5789 86 4 Flange bolt M6h30 136 11217 2 Bolt head M8h34 93 GB5789 86 2 Flange bolt M6h25 137 11202 1 Plug spark 94 21011 1 Protect b...

Page 36: ...12230 1 Governor kit 166 12214 1 Packing case cover 167 12213 2 Pin dowel 8h12 168 13100 1 Ping set assembly piston 169 13105 2 Clip piston pin 170 13101 1 Piston 171 13104 1 Pin piston 172 13106 1 Co...

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