background image

29

Item Part Qty

Description 

Item

Part Qty 

Description 

 

Gasoline engine 

42 

14400 

Fuel sensor 

15100 

Frame comp 

43 

GB 819-95

Screw M5

h

10

15002 

Bottom rubber A 

44 

14410 

Casket fuel tank 

15003 

Bottom rubber B 

45 

GB5787-86

Flange bolt M6

h

25

GB6177-86 

16  Flange nut M8 

46 

14022 

Washer   

GB802-88 

Flange nut M6 

47 

14005 

Collar   

7 41350 

4 Cushion, 

frame 

48 14001 

4 Cushion 

8 GB5787-86 12 Bolt M6

h

12

49 14004 

1 Outlet pipe

4.5

h

165

15001 

Rubber pad, frame 

50 

14006 

Tube clip 

10 

15201 

Hand push 

51 

14003 

Rubber, fuel tube 

11 

11010 

Earth terminal set 

52 

14100 

Fuel cock 

12 GB5787-86  8  Flange bolt M6

h

12

53 

13001 

Protector comp muffler 

13 11070 

1  Receptacle 

(30A) 

54 GB5787-86

4  Flange bolt M6

h

14

14

11195 1 

DC protector (10A) 

55 

GB5787-86

Flange bolt M8

h

32

15 

11072 

Receptacle (20A) 

56 

13010 

Muffler stay 

16 

11120 

Circuit Breaker (29A) 

57 

13020 

Muffler   

17 

11090 

Control panel 

58 

13002 

Protector muffler inner 

18 11130 

2  Weld 

terminal 

 

59 GB5789-86

10 Flange bolt M8

h

16

19 

11050 

Diode assembly 

60 

13004 

Seal protector muffler 

20 

11082 

Engine switch 

61 

13005 

Muffler, stay comp 

21 

11040 

Boot, switch wire   

62 

13003 

Protector muffler side 

22 

11030 

Boot, main wire harness

63 

11091 

Control panel case 

23 

11010 

Boot, AC output wire 

64 

11101 

DC receptacle 

24 

11060 

Wire harness assembly

65 

21000 

Wheel assembly 

25 GB5787-86  9  Flange bolt M5

h

16

66 21050 

2 Pin. 

26 

16004 

Generator end cover 

67 

GB97.1-85

Washer 

20

27 GB5789-86  4  Flange bolt M6

h

190

68 21040 

2 Wheel 

comp 

 

28 16003 

1  Support 

stand 

69 21020 

2  Bracket 

 

29 GB5789-86  1  Bolt M10

h

1.25

h

275 

70 21010 

1 Well 

shaft 

 

30 GB9701-85  1  Plain washer

10

179

11096 1 

Fuse(5A) 

31 

GB276-89 

Bearing 6207-2RS 

180

22001 

Positive wire of battery 

32 

16200 

Rotor comp 

181

22002 

Negative wire of battery 

33 

16000 

Stator & Rotor assembly

182

22005 

Battery cover 

34 16005 

1  Generator 

fan 

183

22010 

1  Battery 

 

35 

16101 

Stator cover 

184

11070 

Brush assembly 

36 

16100 

Stator assembly 

185

11090 

Diode assembly 

37 

14201 

Stripe, fuel tank 

186

10076 

AC-Weld change switch 

38 

14200 

Fuel tank 

187

11085 

Current contrl   

39 14302 

1  Fuel 

filter 

188

11087 

1  Reactor 

40 

14303 

Packing ring 

189

10088 

Reactor cover   

41 

14300 

Fuel filler cap comp 

 

 

 

 

Summary of Contents for PD210E

Page 1: ...peration and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior noti...

Page 2: ...oduced without written permission Congratulations on your selection of our generator Welder We are certain you will be pleased with your purchase of one of the finest generators Welders on the market...

Page 3: ...good judgment You will find important safety information in a variety of forms including gSafety Labels on the generator Welder gSafety Messages Preceded by a safety alert symbol and one of three sign...

Page 4: ...peration 8 Welding 9 Selecting the Correct Welding Current 10 Welding Cable Selection 10 Welding Duty Cycle 10 Polarity Selection 10 High Altitude Operation 11 PRE OPERATION CHECK 12 Engine Oil 12 Fue...

Page 5: ...f consciousness and may lead to death gIf you run the generator welder in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To kee...

Page 6: ...any spilled fuel has been wiped up before starting the generator welder gUse adequate eye protection Eye protection is of the utmost importance not only for the operator but also for any other person...

Page 7: ...3 OMPONENT IDENTIFICATION gRecord the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries...

Page 8: ...OFF To stop the engine ON To run the engine Recoil Starter To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap bac...

Page 9: ...t can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Circuit Breaker The circuit breaker will automatically switch OFF...

Page 10: ...he vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged AC DC Weld Selector Switch The AC DC Weld selector switch is located o...

Page 11: ...g cable CAUTION Failure to use the proper gauge cable may lead to painful burns and or damage to equipment Welding Current Adjusting System For best results it is essential the current be adjusted pro...

Page 12: ...Portable generators welders have a system ground that connects generator welder frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neut...

Page 13: ...require more than the rated operating current for start up To match appliance power needs to generator capability allow a sufficient generator power reserve to accommodate motor start up requirements...

Page 14: ...l offer unacceptable high resistance to current flow This high resistance will shorten the service life of the generator welder and can even make the welding cables become hot enough to cause painful...

Page 15: ...ved by specific modifications to the carburetor If you always operate your generator welder at altitudes above 5 000 feet 1 500 meters have an authorized our servicing dealer perform this carburetor m...

Page 16: ...n the oil container to be sure it includes the letters SJ SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in you...

Page 17: ...e gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system...

Page 18: ...ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL meth...

Page 19: ...ion 6 Pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or...

Page 20: ...lt your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine re...

Page 21: ...arbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control syste...

Page 22: ...ation or use in unusually wet or dusty conditions will require more frequent service Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time pe...

Page 23: ...uel filter Check Replace 2 g Fuel tube Check Every 2 years Replace if necessary 2 NOTE gEmission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by yo...

Page 24: ...ervice the air cleaner regularly Service more frequently when operating the generator welder in extremely dusty areas NOTICE Never run the generator welder without the air cleaner Rapid engine wear wi...

Page 25: ...t 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service In order to service the spark plug you will need a spark plug wrench commercially...

Page 26: ...plug in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug...

Page 27: ...gasoline and add gasoline stabilizer Drain the carburetor float bowl page 42 Drain the fuel sediment cup page 38 1 year or more Fill with fresh gasoline and add gasoline stabilizer Drain the carbureto...

Page 28: ...ine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and...

Page 29: ...25 WIRING DIAGRAM...

Page 30: ...plug BPR5ES NGK W16EPR U DENSO F7RTC Generator Rated current 160A Rated voltage 28 5V Welding current 50 210A Duty cycle 60 160A DC WELDING Output Electrode diameter 3 32 1 8 5 32 in 2 6 4 0mm Rated v...

Page 31: ...27 WHEEL KIT Handle Wheel support and wheel kit...

Page 32: ...28 EXPLODED VIEW AND PARTS LIST...

Page 33: ...e assembly 60 13004 1 Seal protector muffler 20 11082 1 Engine switch 61 13005 1 Muffler stay comp 21 11040 1 Boot switch wire 62 13003 1 Protector muffler side 22 11030 1 Boot main wire harness 63 11...

Page 34: ...30...

Page 35: ...0h80 91 21012 1 Protect board A 135 11250 1 Head comp cylinder 92 GB5789 86 4 Flange bolt M6h30 136 11217 2 Bolt head M8h34 93 GB5789 86 2 Flange bolt M6h25 137 11202 1 Plug spark 94 21011 1 Protect b...

Page 36: ...12230 1 Governor kit 166 12214 1 Packing case cover 167 12213 2 Pin dowel 8h12 168 13100 1 Ping set assembly piston 169 13105 2 Clip piston pin 170 13101 1 Piston 171 13104 1 Pin piston 172 13106 1 Co...

Reviews: