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cables will affect the weld. The correct polarity selection is dependent on the type of electrode you are 
using and the type of material you are welding; refer to the electrode manufacturer's recommendations 
for best results. 

For straight polarity, attach the electrode cable to the negative terminal, and attach the ground cable 

to the positive terminal. To reverse polarity, reverse the cables. 

High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, 

and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard 
starting. Operation at an altitude that differs from that at which this engine was certified, for extended 
periods of time, may increase emissions. High altitude performance can be improved by specific 
modifications to the carburetor. If you always operate your generator/welder at altitudes above 5,000 
feet (1,500 meters), have an authorized our servicing dealer perform this carburetor modification. This 
engine, when operated at high altitude with the carburetor modifications for high altitude use, will 
meet each emission standard throughout its useful life. 

Even with carburetor modification, engine horsepower will decrease about3.5% for each 1000-foot 

(300-meter) increase in altitude. 

The effect of altitude on horsepower will be greater than this if no carburetor modification is made. 

NOTICE:

 When the carburetor has been modified for high altitude operation, the air fuel mixture will 

be too lean for low altitude use. 

Operation at altitude below 5000 feet (1,500 meters) with a modified carburetor may cause 
the engine to overheat and result in serious engine damage. For use at low altitudes, have an 
authorized our servicing d6aI8r return the carburetor to of original factory specification.

Summary of Contents for PD210E

Page 1: ...peration and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior noti...

Page 2: ...oduced without written permission Congratulations on your selection of our generator Welder We are certain you will be pleased with your purchase of one of the finest generators Welders on the market...

Page 3: ...good judgment You will find important safety information in a variety of forms including gSafety Labels on the generator Welder gSafety Messages Preceded by a safety alert symbol and one of three sign...

Page 4: ...peration 8 Welding 9 Selecting the Correct Welding Current 10 Welding Cable Selection 10 Welding Duty Cycle 10 Polarity Selection 10 High Altitude Operation 11 PRE OPERATION CHECK 12 Engine Oil 12 Fue...

Page 5: ...f consciousness and may lead to death gIf you run the generator welder in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To kee...

Page 6: ...any spilled fuel has been wiped up before starting the generator welder gUse adequate eye protection Eye protection is of the utmost importance not only for the operator but also for any other person...

Page 7: ...3 OMPONENT IDENTIFICATION gRecord the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries...

Page 8: ...OFF To stop the engine ON To run the engine Recoil Starter To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap bac...

Page 9: ...t can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Circuit Breaker The circuit breaker will automatically switch OFF...

Page 10: ...he vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged AC DC Weld Selector Switch The AC DC Weld selector switch is located o...

Page 11: ...g cable CAUTION Failure to use the proper gauge cable may lead to painful burns and or damage to equipment Welding Current Adjusting System For best results it is essential the current be adjusted pro...

Page 12: ...Portable generators welders have a system ground that connects generator welder frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neut...

Page 13: ...require more than the rated operating current for start up To match appliance power needs to generator capability allow a sufficient generator power reserve to accommodate motor start up requirements...

Page 14: ...l offer unacceptable high resistance to current flow This high resistance will shorten the service life of the generator welder and can even make the welding cables become hot enough to cause painful...

Page 15: ...ved by specific modifications to the carburetor If you always operate your generator welder at altitudes above 5 000 feet 1 500 meters have an authorized our servicing dealer perform this carburetor m...

Page 16: ...n the oil container to be sure it includes the letters SJ SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in you...

Page 17: ...e gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system...

Page 18: ...ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL meth...

Page 19: ...ion 6 Pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or...

Page 20: ...lt your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine re...

Page 21: ...arbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control syste...

Page 22: ...ation or use in unusually wet or dusty conditions will require more frequent service Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time pe...

Page 23: ...uel filter Check Replace 2 g Fuel tube Check Every 2 years Replace if necessary 2 NOTE gEmission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by yo...

Page 24: ...ervice the air cleaner regularly Service more frequently when operating the generator welder in extremely dusty areas NOTICE Never run the generator welder without the air cleaner Rapid engine wear wi...

Page 25: ...t 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service In order to service the spark plug you will need a spark plug wrench commercially...

Page 26: ...plug in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug...

Page 27: ...gasoline and add gasoline stabilizer Drain the carburetor float bowl page 42 Drain the fuel sediment cup page 38 1 year or more Fill with fresh gasoline and add gasoline stabilizer Drain the carbureto...

Page 28: ...ine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and...

Page 29: ...25 WIRING DIAGRAM...

Page 30: ...plug BPR5ES NGK W16EPR U DENSO F7RTC Generator Rated current 160A Rated voltage 28 5V Welding current 50 210A Duty cycle 60 160A DC WELDING Output Electrode diameter 3 32 1 8 5 32 in 2 6 4 0mm Rated v...

Page 31: ...27 WHEEL KIT Handle Wheel support and wheel kit...

Page 32: ...28 EXPLODED VIEW AND PARTS LIST...

Page 33: ...e assembly 60 13004 1 Seal protector muffler 20 11082 1 Engine switch 61 13005 1 Muffler stay comp 21 11040 1 Boot switch wire 62 13003 1 Protector muffler side 22 11030 1 Boot main wire harness 63 11...

Page 34: ...30...

Page 35: ...0h80 91 21012 1 Protect board A 135 11250 1 Head comp cylinder 92 GB5789 86 4 Flange bolt M6h30 136 11217 2 Bolt head M8h34 93 GB5789 86 2 Flange bolt M6h25 137 11202 1 Plug spark 94 21011 1 Protect b...

Page 36: ...12230 1 Governor kit 166 12214 1 Packing case cover 167 12213 2 Pin dowel 8h12 168 13100 1 Ping set assembly piston 169 13105 2 Clip piston pin 170 13101 1 Piston 171 13104 1 Pin piston 172 13106 1 Co...

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