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3.4 BREAK-IN & START-UP

 

 
This instruction manual, as well as any instructions supplied by the manufacturers of supporting equipment, 
should be read and understood prior to starting the compressor.  With the pre-operation checklist completed 
and satisfied proceed to start the compressor. 
 

1.  Check oil level in the crankcase. The oil level should be no lower than the center of the sight glass. 
 
2.  Check that the drain cock is open. 

 

3.  Start compressor and watch for excessive vibrations and/or strange noises.  If either exists, stop the 

compressor.  Refer to 

troubleshooting

 for help in determining the cause of such problems. 

 

4.  Manually activate safety relief valves by pulling ring or lever. 

 

5.  Run the compressor unloaded for 20 minutes to lubricate and break-in the internal parts. 

 

6.  Close the drain cock.  Compressor will fill the tank to the cut out pressure. 

 

7.  Check the operation of controls and system pressure. 

 

8.  Observe compressor operation closely for the first hour and then frequently for the next 8 hours of 

operation. 

 

9.  After the first 8 hours of operation change the oil, check the belt tension and inspect the system for leaks.   

 
WARNING!

 - 

High temperatures are generated by the operation of the compressor.  Contact with hot 

surfaces, such as the pump, discharge hose and engine exhaust components could result in a serious 
burn

.  Allow them to cool off before handling or servicing.  Keep children away from the compressor at all 

times. 
 

3.5 DAILY STARTING CHECKLIST 

 
Do not proceed until the 

Pre-Operation Checklist

 and 

Break-In & Start-Up

 sub-sections have been read and 

are thoroughly understood. 
 

1.  Check oil level in the crankcase of compressor pump and engine. Ensure level is at the center of the sight 

glass. 

 
2.  Drain liquid from the air receiver and moisture trap. 

 

3.  Start compressor as per factory instructions.  For an easier start, turn the switch on, release pressure from 

the unloader by pulling the toggle-unloading lever (see Figure 2 on page 4) and start the engine. 

 

4.  Check system pressure. 

 

5.  Check all pressure relief valves for proper operation. 

 

6.  Check control system for proper operation. 

Summary of Contents for 11G-2-30H

Page 1: ...ll be operating and maintaining the machine read and understand all of the safety operation maintenance and troubleshooting information contained within this Operator s Manual WARRANTY PARTS SERVICE I...

Page 2: ...t gases and hot engine components such as the muffler Never refuel the engine while it is hot or running Move unit away from refueling area before starting engine Operate and fuel equipment in well ve...

Page 3: ...sure As the piston moves upward it compresses the air and discharges it into the tank through an unloader check valve The tank item C stores the compressed air A check valve at the tank inlet prevents...

Page 4: ...in and cut out levels The unloader is pre set at the factory and should not be tampered with 2 Pressure Relief Valves The pressure relief valve item G in Figure 1 page 3 aids in preventing system fail...

Page 5: ...ensure sufficient pressures if the use is intermittent or sudden large demands are placed on the system 3 Moisture Removal and Air Filtration As the air cools moisture will condense in the line This...

Page 6: ...6 Figure 3 Compressor Air System...

Page 7: ...ean well ventilated area to ensure sufficient air flow and cooling 6 Connect discharge system components not included to the tank outlet 3 3 PRE OPERATION CHECKLIST 1 Remove all loose pieces and insta...

Page 8: ...for the first hour and then frequently for the next 8 hours of operation 9 After the first 8 hours of operation change the oil check the belt tension and inspect the system for leaks WARNING High tem...

Page 9: ...aps in air distribution system c Manually operate the pressure relief valves d Give compressor an overall visual inspection and be sure safety guards are in place e Check for any unusual noise or vibr...

Page 10: ...cates that condensation is forming in the crankcase This condensation must be drained immediately or the pump may be damaged 4 4 PULLEY ALIGNMENT BELT TENSION Improper pulley alignment and belt tensio...

Page 11: ...the straightedge to the edge of the drive belt dimension E Then measure the distance from the straightedge to the edge of the drive belt again as shown by dimensions F and G Both distances should be...

Page 12: ...Excess carbon on valves on top of piston Worn connector rod at wrist pin end Tighten pulley and flywheel Check alignment Keep oil level full at all times Contact authorized service centre Contact aut...

Page 13: ...authorized service centre High pressure 225 psi pressure relief valve opens Unloader check valve blocked Clean or replace the unloader Water in the crankcase Condensation Change oil Run compressor fo...

Page 14: ...13 x 4 75 16 00 38 50 38 50 x 13 x 4 75 6 00 40 00 28 x 10 x 3 6 00 40 00 28 x 10 x 3 Pump Model Compression Stage Cylinder Oil Required fill to center of sight glass LP205CT 2 2 1 5 L LP335SK 2 2 0...

Page 15: ...ngth in Plate in 6 00 40 00 28 x 10 x 3 14 00 36 50 28 x 9 x 3 50 Pump Model Compression Stage Cylinder Oil Required fill to center of sight glass LPV6546ALHI 1 2 0 9 L LPW6548ALHI 1 3 1 6 L Engine RP...

Page 16: ...all fasteners using the table as a guide Replace hardware with the same strength materials Bolt Diameter in SAE Grade 2 SAE Grade 5 SAE Grade 8 N m ft lbs N m ft lbs N m ft lbs 1 4 8 6 12 9 17 12 5 1...

Page 17: ...17...

Page 18: ...PARTS LIST COMPRESSOR 11 HP GAS 2 STAGE HORIZONTAL MODEL 11G 2 30H ITEM 8041212 5 23 15 27 32 35 6 12 14 22 2 9 20 8 7 16 33 19 3 34 10 28 29 25 31 4 17 18 42 37 38 1 11 26 44 39 13 30 24 36 41 43 45...

Page 19: ...OF FIRE 1 21 9236183 NUT HEX SER 375 16 UNC 8 22 10002222 COMPRESSOR HEAD 5HP 2 STG 1 23 3860277 BELT V B66 2 24 9238460 ELBOW 75 NPTM X 75 SAE FLAR 1 25 9316811 ELBOW B 125 NPTM X 25 1 26 9330051 IN...

Page 20: ...20 COMPRESSOR 9 HP GAS 2 STAGE HORIZONTAL MODEL 9G 2 30H ITEM 8120255 42 26 21 18 3 6 17 11 23 1 34 28 24 39 35 36 33 2 19 12 9 8 27 14 16 31 10 22 30 29 15 20 13 4 5 7 32 37 25 41 38 40...

Page 21: ...1 18 0430090 DRAIN COCK BRASS 25 NPT 1 19 9235250 BOLT HEX SER 312 18UNC X 75 LG 4 20 9229691 NUT HEX SERRATED FLANGE 312 18 UNC 4 21 9238320 CABLE THROTTLE CONTROL 30 1 22 9238569 ELBOW B 50 NPTM X 7...

Page 22: ...22 COMPRESSOR 9 HP GAS 1 STAGE TWIN TANK MODEL 9G 1 10TT ITEM 8048530 6 34 21 36 10 1 43 17 41 42 38 13 11 16 9 19 30 3 22 28 44 5 20 12 31 24 15 14 7 33 8 32 25 2 35 37 18 23 26 29 40 39 4 46 27 45...

Page 23: ...4 20 9226341 NUT HEX SER FLANGE 250 20 UNC 4 21 9253972 UNLOADER COMPRESSOR PRE SET 115 140 PSI 1 22 1295021 ELBOW 50 JIC X 50 NPTM BRASS 1 23 9253022 AXLE 625 DIA X 5 25 LG 1 24 9860099 COTTER PIN 12...

Page 24: ...COMPRESSOR 6 5 HP GAS 1 STAGE TWIN TANK MODEL 6 5G 1 10TT ITEM 8120271 5 26 14 9 23 24 35 36 1 8 15 6 4 44 38 40 39 11 25 17 30 19 34 46 14 13 18 7 3 27 31 22 2 12 28 32 29 33 21 42 45 37 16 20 41 43...

Page 25: ...20 UNC X 1 00 LG 4 20 10002560 TAG BREAK IN OIL 1 21 2026342 WHEEL 4 10 3 50 4 X 625 AXLE 1 22 9860099 COTTER PIN 125 X 1 50 PLATED 2 23 9253022 AXLE 625 DIA X 5 25 LG 1 24 9253030 HAND GRIP FOR 875 O...

Page 26: ...26 COMPRESSOR 5 5 HP GAS 1 STAGE TWIN TANK MODEL 5 5G 1 10TT ITEM 8057739 2 19 24 7 10 12 14 5 6 23 15 1 28 26 32 18 41 33 36 8 37 3 22 17 16 4 9 42 40 11 21 20 34 38 35 13 27 30 29 31 25 45 44 43...

Page 27: ...002565 BELT V A54 1 20 10002564 PULLEY 4 5 OD A BELT 1 21 3851318 BUSHING SPLIT TAPERED 75 1 22 1295021 ELBOW 50 JIC X 50 NPTM BRASS 1 23 10000918 HOSE DISCHARGE 50 ID X 14 25 LG 1 24 9238320 CABLE TH...

Page 28: ...MPRESSOR 9 HP GAS 2 STAGE HORIZONTAL MODEL 9G 1 26H ITEM 8077513 10 22 40 14 27 3 30 34 7 18 39 2 1 41 11 43 42 19 32 12 46 37 15 23 17 4 38 5 29 48 8 6 33 16 13 26 9 21 20 35 24 36 25 31 44 45 47 29...

Page 29: ...42 BUSHING SPLIT TAPERED 1 00 1 22 3860010 BELT V A58 1 23 9803826 BOLT HEX 375 16 UNC X 1 75 LG GR 5 PTD 4 24 9852682 WASHER PTD 390 ID X 125 THK 4 25 9853359 WASHER LOCK SPLIT REG 375 PTD 4 26 98566...

Page 30: ...30 8 PUMP PARTS LIST PUMP 10002222 LP205CT USED ON ITEM 8041212...

Page 31: ...31 PUMP 10002222 LP205CT USED ON ITEM 8041212...

Page 32: ...32 PUMP 10002469 LP335SK USED ON ITEM 8120255...

Page 33: ...33 PUMP 10002469 LP335SK USED ON ITEM 8120255...

Page 34: ...34 PUMP 10001977 LPW6548ALHI USED ON ITEMS 8048530 8077513...

Page 35: ...35 PUMP 10001977 LPW6548ALHI USED ON ITEMS 8048530 8077513...

Page 36: ...36 PUMP 10003075 LPSS7550 USED ON ITEM 8120271...

Page 37: ...37 PUMP 10003075 LPSS7550 USED ON ITEM 8120271...

Page 38: ...38 PUMP 10002335 LPV6546ALHI USED ON ITEM 8057739...

Page 39: ...39 PUMP 10002335 LPV6546ALHI USED ON ITEM 8057739...

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