8
3.4 BREAK-IN & START-UP
This instruction manual, as well as any instructions supplied by the manufacturers of supporting equipment,
should be read and understood prior to starting the compressor. With the pre-operation checklist completed
and satisfied proceed to start the compressor.
1. Check oil level in the crankcase. The oil level should be no lower than the center of the sight glass.
2. Check that the drain cock is open.
3. Start compressor and watch for excessive vibrations and/or strange noises. If either exists, stop the
compressor. Refer to
troubleshooting
for help in determining the cause of such problems.
4. Manually activate safety relief valves by pulling ring or lever.
5. Run the compressor unloaded for 20 minutes to lubricate and break-in the internal parts.
6. Close the drain cock. Compressor will fill the tank to the cut out pressure.
7. Check the operation of controls and system pressure.
8. Observe compressor operation closely for the first hour and then frequently for the next 8 hours of
operation.
9. After the first 8 hours of operation change the oil, check the belt tension and inspect the system for leaks.
WARNING!
-
High temperatures are generated by the operation of the compressor. Contact with hot
surfaces, such as the pump, discharge hose and engine exhaust components could result in a serious
burn
. Allow them to cool off before handling or servicing. Keep children away from the compressor at all
times.
3.5 DAILY STARTING CHECKLIST
Do not proceed until the
Pre-Operation Checklist
and
Break-In & Start-Up
sub-sections have been read and
are thoroughly understood.
1. Check oil level in the crankcase of compressor pump and engine. Ensure level is at the center of the sight
glass.
2. Drain liquid from the air receiver and moisture trap.
3. Start compressor as per factory instructions. For an easier start, turn the switch on, release pressure from
the unloader by pulling the toggle-unloading lever (see Figure 2 on page 4) and start the engine.
4. Check system pressure.
5. Check all pressure relief valves for proper operation.
6. Check control system for proper operation.
Summary of Contents for 11G-2-30H
Page 6: ...6 Figure 3 Compressor Air System...
Page 17: ...17...
Page 30: ...30 8 PUMP PARTS LIST PUMP 10002222 LP205CT USED ON ITEM 8041212...
Page 31: ...31 PUMP 10002222 LP205CT USED ON ITEM 8041212...
Page 32: ...32 PUMP 10002469 LP335SK USED ON ITEM 8120255...
Page 33: ...33 PUMP 10002469 LP335SK USED ON ITEM 8120255...
Page 34: ...34 PUMP 10001977 LPW6548ALHI USED ON ITEMS 8048530 8077513...
Page 35: ...35 PUMP 10001977 LPW6548ALHI USED ON ITEMS 8048530 8077513...
Page 36: ...36 PUMP 10003075 LPSS7550 USED ON ITEM 8120271...
Page 37: ...37 PUMP 10003075 LPSS7550 USED ON ITEM 8120271...
Page 38: ...38 PUMP 10002335 LPV6546ALHI USED ON ITEM 8057739...
Page 39: ...39 PUMP 10002335 LPV6546ALHI USED ON ITEM 8057739...